The relay gets involved, yes, but if it were the trouble, you wouldn't have any fuel pumps either.
Sounds like you've made some mods, installing something non-Bosch and something to watch the sensor output. I'd suggest you check over these new connections.
https://web.archive.org/web/20180417040108/http://www.volvowiringdiagrams.com/volvo/240%20Wiring%20Diagrams/Volvo%20240%201989.pdf
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Art Benstein near Baltimore
What engineers say and what they mean by it:
Engineering says: "Modifications are underway to correct certain minor difficulties"
Engineers meant: We threw the whole thing out and are starting from scratch.
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