Volvo RWD 900 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 2/2017 900 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

95 Volvo 940 Non Turbo, Bosch fuel Sys in tank fuel pump 900


Greetings everyone,

Trying to replace the in-tank fuel pump on 95 Volvo 940 wagon, non-Turbo. The fuel pump I received is a Bosch fuel pump P/N 69693 for Volvo 940 TURBO. I need to understand if it would be okay if this pump be installed on my 95 Volvo 940 Non-Turbo. Thank you all for your help!

Best,
Habib








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    95 Volvo 940 Non Turbo, Bosch fuel Sys in tank fuel pump 900

    Dear Habib,

    Hope you're well and stay so! These Volvo part numbers - 9445444 / 9125545 / 9438001 - are for a fuel pump, that works well in '95 940 non-turbo-equipped car.

    I installed one of these pumps in a '95 940 in 2010. The car ran - and runs - smoothly.

    Hope this helps.

    Yours faithfully,

    Spook








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    95 Volvo 940 Non Turbo, Bosch fuel Sys in tank fuel pump 900

    Dear Habib,

    Hope you're well and stay so! According to the Volvo pocket data booklet - Cars (700, 850, 900), 1991-1996, the single in-tank pump for 1995 Volvo 940s - whether turbo-equipped or normally-aspirated - has exactly the same specifications as to capacity and current draw (see p. 26).

    There are different part numbers: the non-turbo pump is Volvo #9135418, the turbo pump is Volvo #9135605. The Bosch non-turbo pump is # 0 280 453 033. The Bosch turbo pump is #0 280 453 037.

    I do not know why different part numbers were assigned to pumps with identical performance specifications.

    The Bosch part number you cited - 69693 - is of a format that Bosch did not use for Volvo 940s. Bosch part numbers for Volvo 940s are of the format set forth above.

    All this said, a Bosch pump for a '95 940 turbo will fit into and perform the same as a Bosch pump for a '95 940 non-turbo.

    See this site's FAQs for a "how to" as to fuel pump replacement. I'd add only that the large-diameter fuel filler rubber hose should be removed completely to provide room to insert the fuel tank send unit, once the new pump has been installed. Not removing the fuel filler hose - not hard to do - means a struggle to insert the fuel tank send unit.

    Hope this helps.

    Yours faithfully,

    Spook








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      95 Volvo 940 Non Turbo, Bosch fuel Sys in tank fuel pump 900

      Hello Spook. That is indeed curious. I've got both an NA and turbo '95 so took extra interest in your comments. Both are LH 2.4 and both use an in-tank main pump. I'd always assumed they both used the same pump. Like you say, the Pocket Data Booklet shows the same flow specs and rated amperage for the two different part numbers, 9135418 and 9135605. Both engines use the same pressure reguator. The only significant difference I can find in the two fuel systems is the turbo injectors are rated for higher flow. If both pumps are rated for the same flow then I can't see why they aren't interchangeable.

      I did a vehicle lookup on a Volvo dealer parts site. The fuel pump currently comes up as p/n 9438756 with fitment listed for both NA and turbo (for a wide range of years). It's listed as superseding 9180931, 9438002 and 9438003 -none of which match the Pocket Data p/n's, so go figure.

      I also did a vehicle lookup in the Bosch Autoparts catalogue. The tank pump currently comes up as Bosch p/n 69693 (that p/n includes the screen). Fitment is listed for both engines. The OEM cross reference list includes Volvo p/n's 9135418, 9135419, 9135605, 9438756, 9438759, 9470674, and 9480152. That covers all our mentioned Volvo p/n's.

      Pricing for the Bosch pump is considerably less than Genuine Volvo (like under $100 compared to over $300, depending where you shop). The Bosch pump looks considerably smaller than the original, so I have a suspicion it's a more universal design that meets the same specs so the only one Bosch bothers to keep in their distributor network, while Volvo may keep ordering from Bosch to the original design. Last pump I bought was the Hella (stamped Hella, Made in Germany, but sold under the Walbro brand name). It looks very similar to the current smaller Bosch pump. I got it because it was locally available and decently priced as I needed the car back on the road. I've had no problems with it in over 10 years.
      --
      Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.