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Car died after 90K maintenance performed 900 92

I bought a 92 960 last year and have driven it 15,000 miles without any problems. I just took the car to my dealership for the 90K servicing and had everything replaced, inspected, tightened, etc. After the car had been driven another fifteen miles, it stalled while stopping at an intersection and then completely died; there was no type of response from the car. Once towed to the dealer, he informed me that he quickly looked at a few things, did something with one of the belts, and when attempting to start the car, it tried, but died again. After he had a chance to look more closely, I was told that the belts had come off of the car because something was not aligned properly and this had caused the crankshaft to break. I don't have any finer details at this time, but I'm wondering if this 'at least $2,000' repair was caused by a mistake made when my car was being serviced (included timing belt replacement). I've been pleased with the dealer(sells and repairs European cars), the repair is covered by warranty, but I am extremely concerned about having the top half of my car's engine replaced, especially if it's by mechanics who screwed up a tune-up. I would like to hear that this repair is the result of something that couldn't be anticipated and is unrelated to any of the recent work, but it would be hard for me to believe that. I would really appreciate any feedback.








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    Re: Car died after 90K maintenance performed 900 92

    Sounds to me like they need to read, AND UNDERSTAND, the instructions. Do they have a set of Volvo service manuals? If not, and they haven't worked on a 960 engine before, its very likely they screwed up!








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    Re: Car died after 90K maintenance performed 900 92

    Crankshafts don't break.

    It reads as if they didn't install the timing belt properly and the belt came off, causing the valves and the pistons to collide. Bent valves means either a new head or a repair job. Some of us here know from another posters experience this is not an easy thing to do.

    The head is a three piece affair, with all sections glued and bolted together. Complete replacement is preferable.

    Please get more details.








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    Re: Car died after 90K maintenance performed 900 92

    First of all, I want the name and location of that dealer so I can stay clear of it. Secod I would push them real hard about your concern of cometence and replacng the engine. Perhaps call the district manager. Abe or other service managers mght be able to advise you here. I do know that the only replacement specified in the TBs is a newer style engine. It may be worth your while to see what it would cost additionally (if any) to have them drop one of those in, instead of messing with your old one that has 90K on it.

    Whatever your inclination, be relentless until you are satisfied.








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    Re: Car died after 90K maintenance performed 900 92

    Sounds as though they owe you a major rebuild, since they screwed up the timing belt job.








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    Re: Car died after 90K maintenance performed 900 92

    you did not say which belts came off, the fan belts or the timing belt? Was the cam shaft messed up or was the crankshaft messed up? If the 90,000 service included replacing the timing belt, it is possible that someone forgot to tighten the bolt that holds the timing pulley on to the end of the crankshaft. If not properly tightened, the bolt will come completely out and allow the pully to come off the end of the crankshaft. This can also cause the timing belt pulley (on the crankshaft) to come loose. If this occurred, look at the inside of the timing pulley. It will be rounded. There may be spalling on the end of the crank shaft as well.








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      Re: Car died after 90K maintenance performed 900 92

      If they took the pully off to change the timing belt on a 960 they really are incompetent! All that is needed to change a 960 timing belt, other than moving some covers, is to set engine at marks, remove the belt tensioner and old belt, compress the tensioner, install new belt with compressed tensioner, release tensioner.

      They may have been good with the other cars but this engine is all new and different.







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