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940 n/a sputters at idle 900 1994

Hey all,
So my 1994 940 n/a has been having idling problems lately. Symptoms are slight shake, sputter, dip in rpms (400 back to 700 back t0 400…) only in gear at stop lights and when coming to a stop. Once I get up to 1100 rpm or so I can feel him get back to normal. When i put it in park, idles normal at 700 or so. Car has 257,000 miles, owned since 200,000 and has always ran super smooth. Another small, but possibly related issue is that my cruise control has been losing vacuum lately? The following has already been done:

cleaned IAC and throttle body: 215,000 mi
timing belt-212,000 mi
fuel pump: 200,000 mi
fuel filter: 220,000 mi
spark plugs: 250,000 mi

I know its not a super comprehensive list, but he's never given me problems. I've only replaced items with Volvo/OEM parts as well. Any ideas? Could spark plug wires or cap and rotor cause these issues? The odd standout symptom to me is that it only does it at idle in gear and not in park.

Thanks guys!








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    940 n/a sputters at idle 900 1994

    One question...does this happen on cold start, when the engine is warmed up, or both? Does it seem different when cold than hot?

    I second checking the intake manifold gasket. The symptoms could all be related or they could be separate issues. Without seeing the car in front of me, it's difficult.

    To your question about vacuum...it's all about rubber...and our Volvos are known well to outlive the rubber that seals everything up.dry, cracked, and leaking vacuum hoses cause a variety of problems, ranging from running poorly to your dash vents not working right to the cruise control not holding. Solid vacuum is very important and, at this age, we're well beyond the normal lifespan of natural rubber. It can easily be tested to isolate where the problem is. If you have a few hours, it's wise to just replace all of the hoses. I did all of mine after my dash vents stopped working and it made a world of difference in the overall driving experience. I bought a roll of vacuum hose and made my own, using the rigid, heat resistant hoses where applicable

    As for the cruise control...In addition to the hoses going into it, the cruise servo unit is known to get little holes in the rubber bellow that will cause the cruise to lose vacuum and not hold speed. It gets progressively worse. Another member, Philip, suggested using a tire patch on the bellow to seal a hole and that worked for him. Otherwise, the servo itself with a new bellow is not that expensive to just replace with a new one. It takes all of 90 seconds to replace, start to finish. Vacuum canisters seem to fail less in my experience but it has been known to occur.

    I'm assuming you have no Check-Engine Lights. If you did, similar symptoms manifest themselves with faulty Air Mass Meters, but a faulty AMM would most certainly trip the Check Engine Light, often with a Lambda code.
    --
    A bottle of oil and some basic tools in the trunk. The highway is calling. Always remember the difference between durability and reliability. Embrace the old Volvo in your driveway. She's eager to please and, with a little TLC (and a few headaches), sh








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    940 n/a sputters at idle 900 1994

    what about wires, cap and rotor?
    --
    89 240 wagon, 94 940, 200K, 94 940, 135K








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      940 n/a sputters at idle 900 1994

      My 1994 940 NA had similar rough idle symptoms. The problem was a leaking intake manifold gasket. One way to check the gasket is to spray WD40 around the intake manifold where it meets the cylinder head. A change in idle means there is a leak. I used a Felpro replacement gasket from Advance Auto. It is a quality gasket and solved the idle problem.

      Mike








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        940 n/a sputters at idle 900 1994

        Thanks all, I'll test the intake manifold gasket today. Going to the junkyard tomorrow to try and find some vacuum elbows, along with some other odds and ends. Will see if this fixes anything, as all my vacuum elbows are pretty dry and cracked. Thanks again for the help, will keep y'all updated.

        Wes







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