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1982 GLT power steering 200

I noticed the driver's side steering bellows was torn and decided to change it. Not sure whether I should have attempted this seemingly simple task because everything involved is on like stink and gives a lot of opposition to any attempts to undo anything. Regardless, I pressed on and am now in a conundrum.

My particular version of the power steering rack features a small line with a diameter of about 5/16 of an inch that runs along the top of the unit and enters the bellows in a special hole at the inner side of the bellows. This hole then permits oil or whatever to come into the bellows from the 5/16 inch line.

The bellows therefore is circular but also has this special bump at the top with a hole in it that is there to receive the 5/16 inch pipe.

Trying to put this bellows on the small pipe while also attempting to put it over the main connector has proven to be impossible so far and it looks like I will have to remove the power steering unit and get it onto a bench if I want to achieve this double connection.

I think this line runs along the top of the power steering rack and enters the bellows at both ends. Please emphasize "I think" on this speculation.

I can't feature much pressure in this line if it is simply entering a bellows at both ends of the steering rack. If it is simply an overflow line or something like that I am wondering if I need connect it. I can and have got the bellows mounted on the main connector [after turning the air blue for about an hour or so] but there is no way I can get them both located properly while working under the car.

If the small line has to be connected in order to supply oil to the steering rods I am prepared to remove everything and take it to the bench.

If not, could I just put a line over the end of the pipe and let it vent to the ground. I am assuming there would not be a lot of oil running out of it.

Bob
1982 Volvo GLT








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    1982 GLT power steering 200

    Hello,


    If there is power steering oil in the bellows, then the seals in the steering gear have failed. It would be wise to replace the entire unit.


    Goatman








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    1982 GLT power steering 200

    The tube you are having so much trouble with is an air vent. Try using something different as a lubricant for getting the boot fitted--soap, silicone spray, etc. Try some rougher language if all else fails to get the %#$&%* thing on. -- Dave








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      1982 GLT power steering 200

      Thank you Dave.

      I would take it then that it would be ok to leave this air vent unconnected. I would just take steps to prevent crud getting into the air vent tube or the bellows. Perhaps I could simply block off the end of the tube because the other side is obviously venting somewhere through this tube. I could run a small tube into the bellows and hook it up somewhere above.

      I might take it upon myself to take down the power steering unit next summer and do a mini-overhaul. I could reconnect the bellows at that time to the proper configuration.

      Bob








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        1982 GLT power steering 200

        I would guess the vent is allowing air out of the bellows when it compresses. If you plug this hole and vent, it may blow the bellows off the rack end.
        You could just leave the hole open, but that would defeat the purpose of the bellows to keep the water and dirt out.
        --
        84 242Ti IPD bars&springs, 89 745 16v M46 IPD bars, 89 744 16v M46 IPD bars, 93 945 Turbo AW71, 91 245SE AW70 IPD bars, 93 245 CLassic M47







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