I've just reviewed my manual for that P0410 code and the quickest diagnosis can be done by the dealer with the Volvo scan tool. It can disect the OBD-II codes into much finer EFI codes that lead to dignostic procedures in the manual. Get to a qualified well equiped dealer or get the manual TP2321201 and follow the procedures assuming various starting points as would be indicated by one of the Volvo EFI codes.
I didn't follow all the diagnostic branches but in all of the ones I followed NONE pointed to the CAT. Most involve leaks in hoses, a bad/stuck PAIR valve (The valve over the exhaust manifold), wireing between the ECU and the solenoid, bad solenoid but your's is new, etc.
Don't replace any more expensive parts without a diagnosis! You will waste a lot of $.$$
The ECU is a 32 bit processor with a lot of diagnostic information and engineering time represented. Make use of it, please.
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'96 965 with 16' wheels at 112K. Had '85 745 Turbo Diesel for 200K.
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