Patrick;
The fact that your Ign Sw key is the same as your door key is disturing...this was never the case when new, so something has been mucked with...
I've yet to get my hands on a failed Ign Sw, and I've never been curious enough to need to take apart a perfectly good one.
An Ign key turning hard (into the Ign ON postion...we know they ALL turn hard to the START position against the gorilla return spring), should be separated into problems with the lock cylinder (the removable part which you insert the key into, caused by using the nth copy), or a problem with the actual Switch itself.
Cheers
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