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I E-mailed you two pictures with assembly outline. (UK car, steering wheel on the other side)
I guess you could try to cut away the square bits that stick out on the assembly and hold the core in place. You should only have to cut one side away (the side that does not have the hosepipes) and draw the heater core out through the side (like a letter box). You will need to seal and fix the part you have cut out afterwards.
This should be a lot quicker and I can't see any problems with this method. It does not work for the fan, that is higher up and requires too much cutting
Reg,
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