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92 740T Stall Report and Notes 700 1992

Hey folks!
My 92 740 turbo wagon with 254k miles is having stalling problems. I've been trying to convey information cleanly and accurately with other projects I'm involved in and I will attempt to do the same here.
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Symptom Overview:
-While fully warm and at driving speed a "bogging" fuel or spark type stall occurs. The stall feels progressive as though I go from 100% power to 50% then quickly look for a spot to die with remaining 20% before its game over. It will try to start again and it briefly fires but its acting fuel starved (could be wrong assumption though)
-If its cool I can restart and go a ways further but that's becoming less reliable quickly. Yesterday I got about 1/2 mile from my house and died. Its been cooling there overnight because frankly we both needed it.
----------------------
Initial Diagnostics and Relevant Issues:
- I had it towed to my friends shop after the first failure last week. I didn't know it was an intermittent issue and I was dead on the freeway. First actual tow truck in all my years of driving (tow ropes are in a different class IMHO).
- - Their diagnosis?: out of gas - this is true AND possibly false. (i.e. a
red herring)
- - - I might have been siphoned because I always zero out my odometer when I
fill up. My fuel gauge has been unreliable lately, still showing empty
when I just filled up. Odometer reads 80mi on new tank (approx 250mi
average) but they said they added 3 gals and it ran fine. Weird...
- - - - I told them I wasn't convinced (it just didn't feel right). They kept
it for code checks and a day of parts runs around town. Not a single
problem occurred and the tech even complimented me on the running order.
------------------------
After a few more fun and exciting stalls, I pulled it into my garage for my little regular maintenance routine.
- Clean mass air sensor, flame trap, idle air control valve, throttle body,
etc (typical old engine oil blow off and grime)
- Check and clean plugs, grounds, sensor connections, etc (electrical
system simple stuff)
- Check hoses for leaks, clean nipples at intake manifold, turbo lines cleaned,
etc (air flow and pressure stuff)

It started fine, idled with very minor fluctuation and overall ran like a champ. On the road test it died 1/2 mile away, and there it sits right now.
-----------------
Possible Diagnosis:
Fuel Delivery?: - Unlikely IMO - In the last 15k miles I've replaced in tank
and rail pumps along with filter and fuel pressure regulator. No
fuel leaks detected anywhere.
Ignition?: - Seems like a more reasonable guess. Its acting like "hot start"
but its a quickly degrading version. Replaced cap/rotor,
alternator, plugs, battery, coil, fuel pump relay, in the last 10k
miles. Unlikely culprits IMO.
---------------
Goals Today:
Get the bugger home. Try for stall in garage and test fuel pressure, spark at plugs, test coil resistance.
---------------
Summary:
This is a great car when it runs and I can fix almost anything on it here in my garage/work shop. If I had more money I would gladly pay somebody else to fix or throw parts at it, but that's not really an option. I am a single Dad and busting my ass to make ends meet, so this car has to last a few more miles and I believe it can. I'd also like the dammed thing out of my shop because I have work to do. Thankfully more experienced people feel the way I do about these old bricks and I hope that someday I can return the favor.
Thanks for reading, the floor is now open...
Bruce







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New 92 740T Stall Report and Notes [700][1992]
posted by  duce1  on Fri Mar 30 11:21 CST 2012 >


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