Volvo RWD 200 Forum

INDEX FOR 2/2026(CURRENT) INDEX FOR 4/2004 200 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE    PRINT   SAVE 

Brake calipers 200


Hi,
I've got a sticking piston in a brake caliper and was wondering what the chances are that a rebuild kit (seals etc) will fix it or should I get a refurbished caliper instead?

Cheers








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Brake calipers 200

    I just rebuilt one caliper yesterday. Seal set was $8 and took me maybe 2hours.

    Jack up car, remove wheel. Removed brake pads and outer dust seals on rams and using some spanners as spacers and the brake pedal I extended the rams as far as I dared. They are about an inch long (!). Lubed them a bit to get them cleared.

    Removed caliper and undid brake line (care full not to snap).

    with caliper off the car I used compressed air to get the rams out (mind the fingers).

    Cleaned the lot, changed ring seals in cylinder (rams are just metal barrels with no seals fitted). Cleaned the rams - surface was not pitted, but badly caked with muck.

    Refit, bleed and presto, as working good.

    When you extend the rams using the brake pedal you can probably already see the exend of the corrosion and wether it is worth while proceding. For a quick fix you can also just clean them and push them back at this point. My seals were not leaking so I could have done that, but preferred to have a good look inside instead.

    regards,

    Jorn
    92 240 B200F M47 190kMiles








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      HELP: Undoing brake line from brake hose!!! 900 1993

      Hi,

      How exactly did you undo the brake line from the brake hose ? When I try to turn the nut on the metal line, the metal line also tries to turn. Is this not supposed to happen ? Please help with any tips you have.
      --
      1993 960, 147K








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Brake calipers 200

    I would go to the junk yard and pull one.








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      Brake calipers 200


      I've got a rusty one at home I pulled from a parts car that hadn't moved for two years. I'm not to confident about using junk calipers. Do you think it would work?

      Cheers








      •   REPLY TO THIS MESSAGE    PRINT   SAVE 

        Brake calipers 200

        I've only replaced calipers with used ones. As long as they work, rusty or not, they'll do the job.

        Sticky pistons can often be worked loose if not too far gone. Try to replace shredded dust boots. After that, regular cleaning-lubing, eg. during summer-winter tire change-over, will keep them operating.
        --
        1980 245 Canadian B21A with SU carb and M46 trans







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.