Volvo RWD 200 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 11/2004 200 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE    PRINT   SAVE 

Broken hard fuel supply line to injector rail........BUMMER 200 1986

Somehow, I knew this was going to happen soon....and it did it today. I have an '86 240DL sedan that just turned 302K miles. Today I finished the last thing on my list of the major service, that being the fuel filter. Last time I replaced it (275K) I noticed the hard fuel line that comes out of the back of the filter and travels up to the fuel rail had a slight kink in it. I figured that pretty soon that site would fail and I would have to replace the line. Well, that kink made it OK, but the hard line that attaches into the banjo end started to get wet.I tried to put a small hose clamp on it, but it must be heat welded to the banjo so there is no way to tighten it. I won't be able to go to the bone yard until Saturday. I'll keep an eye on it until then. For the few bucks they'll charge me, I get 2 of them along with the short on that jumps between the other end of the filter to the fuel pump. I wonder how much a new one from the dealer would be. Probably big $$$$$$$$.

Keep on brickin'








  •   REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

    Broken hard fuel supply line to injector rail........BUMMER 200 1986


    Bob,
    I use a reinforced rubber fuel line hose with hose clamps to connect the pump & filter. mine last about 2 years before i need to replace it. generally, you can smell gas when it starts leaking--not the best way of quality control.

    i can get the 2-in fuel line for free at my local parts store.

    regards,
    byron golden
    86 245
    92 245








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Broken hard fuel supply line to injector rail........BUMMER 200 1986

    On the long fuel line, I've only heard complaints on this forum that it runs about $80 from the dealer. The little jumper gets trashed so often FCP even carries it (purchased from Volvo) - for $25.


    --
    Art Benstein near Baltimore Crrrrazy Ray's!







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.