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adjusting fuel mixture etc. /checking for stuck air valve/pinging fear (3 posts in one!) 200 1983

Hi,

the wagon is running really lean since i changed the air filter. how does one adjust the fuel mixture? special tools? procedures? easy for a beginner-type like me?

i've heard a lean mixture can cause the NOX to run high so I'm hoping that a mixture adjustment might help me pass DEQ.

part 2, re: pinging: i am going to check the vacuum hoses to make sure they are all good. I've heard that spraying the engine very lightly with h20 can create a temporary seal to help you identify leaks..... I may try that as well as physically tighten/check all hoses.

Also I've heard that a stuck 'air intake valve' can cause pinging..... not sure how to check for that, any pointers?

final question - it's been pinging for about 2000 miles (not pinging whole time, just under load). i'm a bit nervous that this is trashing the engine. can you advise me whether pinging for this long would have caused a lot of damage or not?


(waiting for my bentley so i can get to work!).

thanks!
susan.

--
Emperor for Life - Leaky Volvo Club of America (LVCOA)








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    adjusting fuel mixture etc. /checking for stuck air valve/pinging fear (3 posts in one!) 200 1983

    also check your airbox thermostat, if it's stuck in the heated air position, it ccan cause hot air to flow in at all times, there by raising the temperature of your combustion champer and causing some pinging.

    If it's stuck in the heated air position, then just tape it shut. There's really no need for this part unless you live in really cold places like Sweden or Canada.

    Good luck








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    adjusting fuel mixture etc. /checking for stuck air valve/pinging fear (3 posts in one!) 200 1983

    I've learned a lot of details about the Chrysler ignition in our B23Fs, so I may be able to help out here. Your mention of high NOx and pinging popped out like keywords to me.

    You should check all the vacuum lines, sealing areas (around the intake manifold and injectors), and the big 'accordion hose', but pay specific attention to one vacuum line running from the intake manifold, down under the front of the block, into a little black electronic module on the passenger-side fender, just in front of your coolant tank. This black module is the ignition control unit, henceforth referred to as the ICU.

    This little wonder was made by Chrysler. It basically senses two things, RPM and vacuum. Under normal running conditions, the unit tries to advance timing as far as it can (up to 52*) until it detects pinging. This happens almost as soon as the throttle is pressed, and tends to create a leaner running condition, and possibly high NOx readings. Volvo had trouble with this, and actually performed a recall to place 'vacuum delay valves' in this vacuum line to slow the computer's response to changing conditions. Unfortunately, these valves cause driveability problems (like excessive ping) as they age and get turned around & stuff by inattentive mechanics.

    If you see ANY green & black or black & white valves in this vacuum line, I recommend you remove them and run one straight vacuum line from the manifold to the ICU (you can just pull off the ends of the old one if you want, and run a new one where you can actually reach it!) I'll bet your pinging problem will be history. Of course, we'll assume your baseline ignition timing is properly set to 12* of advance already (it probably is.)

    Now, to pass the test. Your car will drive much better with the direct vacuum line attached, but you may have still end up with a high NOx reading. To avoid this, you can remove the line you just installed and plug both of the ports on the manifold and ICU. This puts the ICU in a 'fail-safe' mode, where it advances the ignition timing based only on RPM, much like distributors did back in the 60's and 70's. It is a very gentle ignition curve, so you shouldn't have any lean-running conditions. In fact, if you prefer, you can leave it like this all the time and drive around just fine! You may notice a little jerkiness when lifting off the throttle suddenly, and the power will be slightly reduced, but it is certainly driveable. Assuming you don't have any bad vacuum leaks anywhere else, and your O2 sensor is working, and your catalytic converter is healthy, you should pass with flying colors this way.

    Let me know how it works out.
    --
    Speed Racer, '83 240 R, '74 164 E, '93 940 OL1 (Manchester, CT)








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    adjusting fuel mixture etc. /checking for stuck air valve/pinging fear (3 posts in one!) 200 1983

    Hey Susan,

    Running a little lean doesn't hurt things too much.

    1) The only way to truly adjust mixture properly is to hook it up to an exhaust gas analyser and have someone with the miixture tool get it spot on.

    2) Leaky vac hoses could be an issue, but you would would have intermittent idle problems as well. Your method of finding possible leaks is a good one.

    3) The air intake valve can be tested by removing it and putting it in the freezer for 15-20 minutes and seeing if it opens.

    If your engine pings under load, try a tank of higher octane fuel. It's been the staple of my Bricks when they ping, and it works. Not to mention keeping plugs and other internals cleaner.

    Happy Bricking!!!

    Richard

    87 245 DL 350,000 km (just turned this morning!!!)
    82 242 GLT 121,000 km

    http://members.cardomain.com/richink







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