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What have I done now? Help required. 200 1990

While trying to remove the oil filter on my 1990 240 I droped the oil filter wrench and the sparks flew. The oil filter wrench made sparks when it connected with both contacts on the back of the alternator.

Yes I should have disconnected the negative battery terminal but I thought... well I didn't think. What damage have I done to this new rebuilt alternator which I just put in three days ago?

I hope that little oil change, I thought I was saving on by doing myself, doesn't cost me another $100.00 for another alternator.

ScottSC








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    Re: What have I done now? Help required. 200 1990

    Also happened to me before, scared the hell outta me beacuse I was under the car at the time (Turbo models are a pain to reach the filter). Didn't hurt the car, but the ground wire was already junk, so I went ahead and replaced it (battery disconnected). If the car charges fine, you shouldn't have any problems.








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    Re: What have I done now? Help required. 200 1990

    Also, raise the front end, remove the belly pan, and look at the grounding wire for the alternator, especially at the point of attachment to ground (should go to a bolt attaching the lower alternator bracket to the engine). Inspect it carefully and replace the ground wire if any signs of damage. This location took the brunt of the current when I did a similar thing on a 87 240, damaging the ground wire there; except I crossed the terminals with a new oil filter. There were burn marks on the filter, but I didn't notice a problem with the car until a year later, when I started having severe charging problems and thought I had a bad alternator. That wire had burned at the lower ground connection, but wasn't bad enough to cause problems right away. Wear and tear at that spot over a year was though. I found the problem accidentally after I caused one of the alternator bushings to pop out when reinstallingt the alternator, after it had been removed for testing at a shop. When I went under the car to get a better look from below to align the alternator in the bracket, I happened to see melted insulation at the connection. I then yanked the wire off and saw that only a few of the internal copper wires were intact. The remaining wires were severed and oxidized. I replaced the ground with new wire and fixed the problem. I had caused the short right after a rebuilt alternator and wiring harness had been installed. Fortunately, no apparent damage to the alternator. I now cover the alternator posts with electrical wire (they didn't come with rubber caps) and, like the others, disconnect the battery before changing oil filters. It was a $1.00 fix, if don't count the time involved and the tip I gave to the AAA tow truck driver.








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    Re: What have I done now? Help required. 200 1990

    I've done it too. Got the burn-outs on my strap-wrench to prove it. My alternator didn't suffer at all, but I wish I could find some of those rubber hoods for the wires. Pretty stupid design to have them hang out like that. I won't get into how smart it is to have the oil filter right above the rubber motor-mount......








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    Re: What have I done now? Help required. 200 1990

    Yes start the car and see if it charges OK, etc...good advice.

    I would guess it just shorted to ground and cross my fingies you didn't fry a thing.......if it's any consolation I did the same number on my 262C when I was putting a new steering rack in....duh...like even Haynes says to disconnect the battery first....now we both know.








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    Re: What have I done now? Help required. 200 1990

    Start up the car and put a meter on your battery, see if you are charging at over 12 volts hopefully around 13.5V. I think, worse case, IF you are not charging you may have blown some reverse polarity diodes. you can buy replacement brushes and regulator assemblies to replace the ones in the alternator.








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