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240DL warning lights coming on 200 1988

Help Please.

This just started yesterday. When I start my car, the service light, battery light & brake light stay on, no I didn't have my emergency brake on. The lights eventually fade when driving (freeway) but will start to slowly glow when slowing down and applying my brakes. Any input would be great. Thanks!








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Re: 240DL warning lights coming on 200 1988

Jennie -

Blane nailed it. The alternator brushes are failing. They are part of the circuit that causes the instrument lights to be on before starting and to go out when running. The repair can be an easy DIY Job. Are you the DIY type? Repost, you'll get lots of help.

Good Luck,

Bob :>)








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Re: 240DL warning lights coming on 200 1988

I am the DIY type. Would really like some instructions on how to do this.

Thanks!








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Re: 240DL warning lights coming on 200 1988

Jennie -

First off, do you have any manuals for the car? I recommend the Bentley first, then - if in the budget - the Volvo Service Manual Wiring Diagram book, more Volvo Service books but they cost. Second one would be the Specifications manual for your model/year. www.volvocars.com/lit or 1-800-25-VOLVO

The brushes are part of the alternator voltage regulator. The unit is sold at Volvo parts counters for around $60, non-returnable. I've not checked after-market parts houses, you might call some.

It is possible to replace just the brushes, much lower cost. I printed off the post for it some months back but have never done one.

The job: Disconnect the battery negative cable. (Write down all your stereo tuning pre-sets first, they'll be lost.) Then cover the PS front fender with a scratch protector.

There are only two small slot screws holding in the regulator. With them removed, you can finagle out the regulator unit. Putting it back in is easier if you use a mirror to look in the hole to get an idea of what's where and to look for pits on the slip rings. If they are really pitted, that's another job requiring removal of the alternator.

Measure the brush length. They need to be 5mm (1/4-inch)to work right. If they are longer, then your original problem has a different cause. Put in the new unit anyway. Save the old for later, whether good or bad. You can try the brush replacement procedure later and you'll have a good one in stock.

Once the regulator is installed, reconnect the battery and start the engine. All should be OK.

BTW, note that never was there a need to loosen the alternator belts, remove the alternator, etc. Obviously it's an easier job with the alternator on the bench, but if your back can stand all that bending over the fender, go for the quick method.

Best Luck,

Bob.... :>)








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Re: 240DL warning lights coming on 200 1988

Jenny,

That exact thing happened with my 86 Toyota van. It was the alternator going bad. Get this looked at and fixed before it damages something really expensive, like the electronic ignition. I say this from recent, painful experience.








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Re: 240DL warning lights coming on 200 1988

the problem could be the ignition switch. When the lights stay on, jiggle the ignition key a little to the left, if lights go off the ignition switch is the problem







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