Hi,
If you haven't solved this yet, I suggest you give a look at your exhaust manifold gaskets.
I wouldn't have believed it until it happened to me, but a failed or failing gasket can make a knock that mimics a rod knock.
They don't usually doesn't come and go but strange things sometimes happen.
It could possibly be explained by the fact that the manifold gets hot and expands before the block does. And then maybe when the block eventually expands it seals it back enough not to be noticeable.
Good luck,
Peter
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