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92 240 wagon m47 5 speed starts and idles but stalls upon acceleration 200 1992

hello-
I have a 1992 volvo 240 wagon 5 speed manual. I have not been driving a lot since covid closures so she doesnt drive as much as usual, however I had the follow issue this evening. I did drive yesterday and did feel that at times she was losing power

She starts fine and will stay in an idle with no issue however when I press the accelerator- there is no power transferred to the engine (even when peddle is depressed all the way to the floor) and the engine stalls out.
I can put the car in gear and take my foot off of the clutch and the car will remain in idle as well, it isnt until I try to depress the gas pedal that she stalls
No warning lights on dash to signify an issue
I have checked and replaced the fuses for both fuel pumps (although main pump fuse has a history of overheating and melting)
I hear the fuel pump turn on
Throttle linkage appears intact and moves appropriately when maneuvered.
o2 sensor appears normal

Any help is appreciated








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    92 240 wagon m47 5 speed starts and idles but stalls upon acceleration 200 1992

    I have to agree with the others about needing a clutch. The 240 clutch will last a long time (I had one go 215Kmi with two kids learning to drive on it and then using it daily) but not forever.

    The stalling problem could be a vacuum leak. One elusive source of a vacuum leak is the brake booster. In my experience, such a leak will cause prolong cranking before it starts and the engine might stall when the brakes are applied while the engine is warming.

    Rich (Near The Burgh)








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    92 240 wagon m47 5 speed starts and idles but stalls upon acceleration 200 1992

    Hi,

    Check out the throttle switch to see if it clicks upon opening up off the throttle stop screw.
    Better yet, unplug the connector and check the terminals with an ohmmeter to see it do the change of state thing each time when opened and closed.
    “Change of state” is when the meter changes from one reading to another or none to one from where is was before it was moved or energized. How much of a reading, is not truly relevant in this case.
    The switch gives the computer a heads up that you are coming off the idle mode, of which, the idle valve is holding and drops out.
    A bad switch or idle valve sticking can be problematic when starting up or driving up to a stop light.
    The idle valve should raise the idle up high and then bring it down to idle if it’s working properly with the throttle.
    No using of the gas pedal needed to get the car started.

    The next thing would be to pull the accordion hose from the throttle body and AMM and look for cracks and wear holes down in the volutes.
    Having holes will upset mixture readings given from the AMM, because of unmetered air entering the system down stream. This also means vacuum lines or the EGR, if so equipped.
    If all is good and I mean even wiping out the throttle bore of any crud, since you have the hose off, to see that the throttle plate can get completely closed.
    This should clear issues with the computer getting wrong information from the switch.

    Since the fuel pump is overheating the fuse, you might want to be suspicious of how old the pump is.
    It may be getting worn out and turning very hard internally and you are then receiving a very low quantity or volume of fuel.
    You might need to do a test for “amount of fuel delivery,” noted in lots of manuals, to rule out the main pump or even the in-tank pump operation. Maybe you are running out of fuel above idle.
    A fuel pressure test is helpful also if you have a way to attach a gauge on to the fuel rail. I believe that car has a Schrader port, but it’s upside down, apparently for some safety reason, not for easy access.

    The AMM going bad is a possibility or even a rats nest in the air filter housing ahead of it. Rare but it happens even in tailpipes?
    Does the car sit outside over a grassy area? Rodents love to chew and make homes!
    Much like the Boll Weevil song by Brook Benton. He says, I’m Just looking for a home!”
    I’m so glad I found you!

    https://www.youtube.com/watch?v=kVwjYptcnAY

    https://www.youtube.com/watch?v=oixhxEM5Ipg
    Hotel Happiness

    There is not a test for AMM’s to be done by car owners. Substitution of a know good one in there is the other test @$100 a pop or more, if they can get it!
    A bad AMM acts like yours except it will start a lot harder and idling is questionable at times.
    It will have lousy power, in most cases, but that is “limp mode.”
    Some unplugging and replugging up the AMM, “ONLY in the engine off mode” to get a sense of whether or not it’s in limp mode.
    This triggers the limp mode from my understanding, that it will idle, but not drive well.

    You will want to go to this idea as the very last test. This is why it at the bottom of the post.
    You should have more information on this, than I have told you about!
    This web site is a good source from other posters, who have more experiences than I have had with my cars!

    Hope this helps you with possibilities, as I sure can come up with them! (:-)!
    There’s no doubt I can make long posts but I have competition on here at times! Meow! (:)

    Phil








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    92 240 wagon m47 5 speed starts and idles but stalls upon acceleration 200 1992

    Sounds like someone has stolen your propshaft?
    Either that or your clutch is worn out and incapable of transmitting any power?

    Owen F








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      92 240 wagon m47 5 speed starts and idles but stalls upon acceleration 200 1992

      I suspect there are 2 things going on. One is a worn clutch as Owen suggested and the other an AMM issue. - Dave








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        92 240 wagon m47 5 speed ... stalls upon acceleration Clutch Cable Adjust 200 1992

        Adjust the clutch cable freeplay at the throw out arm?

        As the clutch disc friction lining wears and become thinner, clutch cable slack gets consumed. The driver encounters a clutch pedal that engages further and further from the floor.

        " ... I did drive yesterday and did feel that at times she was losing power ..."

        As you drive the engine slowed no matter your accelerator pedal use?

        Or the engine turned or increased RPMs yet as you drove speed did not increase?

        Do you drive your 1992 Volvo 240 Wagon with M47 (same as Old Duke!!!) normally and with gentle anticipation.

        Or do you hammer it?

        Copy and Paste URL, yet appears nothing here in this FAQ page to help you.

        https://www.brickboard.com/FAQ/700-900/TransmissionManual.htm


        You perform normal recurring maintenance such as M47 II fluid replace (Synthetic Ford "Type F", GL-4 Redline or Amsoil, NEVER Dexron / Mercon), check on clutch cable freeplay. Yet clutch cable freeplay adjust is a gradual event and you come to know clutch slipping as you take up drive.

        Time ti safely raise the unibody using a jack and place on axle stands. Place the axle stands at the tire jack points. Use a floor jack to raise at the engine support member or differential. Yet avoid placing the jack saddle so it presses on the differential drain plug if it has one.

        I always suggest checking the OBD for fault codes. Doubtful is the cause, yet always good to know if any engine control fault codes are set.

        What fuse gets hot? #6?

        http://www.v8volvo.se/mekartips/volvo/index.html

        Click Files 140-240-260

        Click / download "System wiring diagrams Volvo 240 1992.pdf"

        If you resolve the main inline pump is at fault, you'll also replace the intank pump. Also, inspect the fuel pump relay. Solder welds crack inside. Yet corrosion at bonded contacts at connector may be also be a cause. The fuel pump is probably failing as it is my 1990 240 DL Wagon.

        A failing main pump can sound like angry bees in a glass jar or a deeper warbling droning whine. Have a hammer handy to whaly the main inline pump if it does seize.


        OBD fault code check:
        https://www.brickboard.com/FAQ/700-900/EngineOBDCodes.htm







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