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My remedy to a steering rack leak that showed lately 200 1982

I dont know if this will last a long time but the rack leak is totally stopped and holding well after 2 months.

This is a description on how I flushed the rack tube by the rubber boot. This is a CAM type rack and use F type fluid.

The cause: the teering rack rubber boot failed on the driver side. Some dirt got in there and interfered with the tube O-ring seal.

From a previous experience of the same problem on a 1981 I had given to my son, I tried to save or prolong this steering rack since fluid was replaced many times. I feel it is not worn.

What I did:

1- jack the front end, remove the left damaged boot and inner tie rod end

2- clean a replacement (used) boot and secure it on the rack with the plastic large band, bent the boot up and tie with a line, turn the steering wheel full left

3- fill the boot with new engine oil,

4- turn the steering many times from full left to full right in order to free as much dirt as possible

5- bent the boot down and turn steering many times full left/full right to expell most of the dirty oil, repeat until clean fluid come out, then remove boot and do a couple more left/right steering run as more fluid may be expelled out

6- use a long thin screw driver loaded with grease and cover the dented toot shaft by the steering pignion

7- put back inner tie rod end and make sure it is locked by punching in the lip, wipe dry new boot inside and outside with a clean rag

8- put everything back

9- add more or less 50 ml of engine stop leak to power steering fluid reservoir

This may not work on steering rack that never had fluid replaced regularly, severe wear may already have done extensive damage.








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    My remedy to a steering rack leak that showed lately 200 1982

    Unless there is obvious physical damage I am with Roland on cleaning and reboot.
    Many years ago I was commuting with a 1987 244 developed a leak with a damaged boot that I replaced, had no time to replace rack so I kept adding oil,
    figuring to change rack when I finished that contract( I had spares)
    but leak stopped after a few weeks,This was probably only time I can remember a car self healing,YEAH!
    --
    Rene








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    My remedy to a steering rack leak that showed lately 200 1982

    Thank you for your post.

    I'm wondering why you selected engine oil, as opposed to ATF, which might have better cleansers?

    Also, how do you install the boot/bellow? Do you have a photo to help me visualize your set up?

    Finally, how long do you spend with the used boot/oil set up?

    Thanks again.








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      My remedy to a steering rack leak that showed lately 200 1982

      Choice of engine oil or ATF ?

      I chose engine oil but I agree with you that ATF would be a better solvant to dislodge particules and dirt. Onthe other hand engine oil is much more viscous and will keep in suspension larger particules like sand. I was alone doing steering moves and had to go under to empty/remove the boot so there was no time to loose.

      The boot is slipped on normally on the rack end, and the other end of boot is the filling hole for oil.

      I used a large syringe to transfer the oil while the boot small end is turned up and held in that position with a line or a piece of wood. A second person is of great help.

      I did 4 or 5 full cycles of right and left steering courses.








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        My remedy to a steering rack leak that showed lately 200 1982

        Thanks.

        Do you mean that you disconnected the rack from the outer tie rod, then slipped the used bellow boot through the opening at the end of the rack where the inner tie rod is?








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          My remedy to a steering rack leak that showed lately 200 1982

          Yes, the outer tie rod end is disconnected, the boot is removed, the inner tie rod end removed, a good boot put back on (I mean not punctured) and secured with the large plastic band.

          Then rince fluid is injected in the small opening while holding it up to keep fluid inside while the steering is tuned mmany times full right full left to dislodge whatever can come free.

          Do not forget that I have used stop leak additive with success. As Art mentioned it probably does soften/swell these rack seals.

          The fist time we did this on my son's 1981 it was almost a joke. The car was about 250k miles and we could see the rack shaft somewhat loose in the tube and no leak. After that my second son got the car and kept adding half stop leak half ATF Type F.

          The car was taken apart due to rust at 320k miles, with original steering rack.








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            My remedy to a steering rack leak that showed lately 200 1982

            Do you use Type F or Dexron in your power steering?








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              My remedy to a steering rack leak that showed lately 200 1982

              The 1981 and 1982 use type F and the 1991 has dextron 3. The 1991 has 55k miles so it cannot be proof of long term performance but I think it should be as good as type F.

              I think fluid change at regular interval ( I do it at 60-70k miles) and bellows good condition is the secret for durability.








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                My remedy to a steering rack leak that showed lately 200 1982

                Ask the question again .... 1908242DLa,

                Please ask the question again.

                1991 Volvo 240 owner manual clearly indicates ATF "Type F" for power steering fluid. Ford made the ATF "Type F" spec.

                The 1991 Volvo owner manual page:

                https://volvornt.harte-hanks.com/manuals/1991/1991_240/91240_16.htm#84



                Power steering fluid

                Capacity: 0.8 US qts = 0.75 1iters
                Fluid type: ATF type F only
                Replace: no fluid change required.

                The dipstick is attached to the cap. Fluid level should be between MIN and MAX marks. Add fluid when the level is at the ADD mark.


                https://volvo.custhelp.com/app/manuals/ownersmanualinfo/year/1991/model/240

                The Haynes manual incorrectly indicates Dexron as Power Steering Fluid for 240. If you had an 1980s 240 with Saginaw pump, you'd ruin the pump and eventually the rack seals. Same happened to me

                "Type F" and Dexron / Mercon are very different. Though Dexron & Mercon are similar, yet not interchangeable for the application.

                Do not use one fluid type where the other is specified. As in never put Dexron into a Volvo manual gear box or RWD 240 and older or adjacent model years.

                Though Volvo publicationss can be both obtuse and misleading at times. "Type F" is not what Volvo actually specified for M47, yet what the publication indicate. Story for another time.

                Why I use Amsoil SuperShift, a synthetic Amsoil specs as good with "Type F" and Allison C-4 (transmissions) specification. There do exist other synthetic "Type F" fluids to allay your concern as to how primitive "Type F" may be in your estimation.
                --
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                  You are right, owner manual specifies ATF type F only in power steering for 240 1991 200 1982

                  I never checked in that owner manual about the type of fluid specification.

                  A flush with the proper fluid is to be done soon.

                  Thanks Kittysgreyvolvo for informing me. You put a lot of your time in helping us and I am greatfull for that.








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    My remedy to a steering rack leak that showed lately 200 1982

    This is interesting. Reverse flushed to remove grit from the rack seal.

    Who hasn't discovered a torn boot and wondered how much got on the rack and dragged into the seal?

    I guess stop leak swells seals? I've never used one, but your procedure is gobs easier and cheaper than rack replacement and saves your driveway from ATF.

    Nice write up!

    --
    Art Benstein near Baltimore

    A jumper cable walks into a bar. The bartender says, "I'll serve you, but don't start anything."







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