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Advice needed on whether to heat wrap the exhaust manifold or install heat shield on B21F n/a 200 1982

So the original exhaust manifold on my B21F is severely pitted and cratered to hell. I will soon be procuring a new (used) cast iron replacement, and was wondering whether it would be better to heat wrap it, or try to procure one of the heat shields Iv'e seen older 240's use. Maybe both? I suppose I will paint it as well to protect it, but i'm concerned about the heat signature mostly. I have the BW55 three speed, so revs stay pretty high, especially on the freeway. I have a new engine wire harness installed with cloth heat tape protecting the entire harness, but holy moley when I lift the hood after a highway drive it feels like the surface of the sun under there. Can't be good for the long term health of the alternator, motor mounts, etc...I also have new fluid reservoirs and want to protect everything from the heat as best as I can until i get an M46 swapped in.

Any advice or thoughts are much appreciated, thanks as always!








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    Advice needed on whether to heat wrap the exhaust manifold or install heat shield on B21F n/a 200 1982

    With all due respect, I think that you are making a mountain out of a mole hill. These sound like normal underhood temperatures, particularly after a long drive at highway speeds. The components under the hood are designed to withstand that level of heat.

    I am also curious as to why you are replacing the exhaust manifold. Mine is pitted and discolored, but does its job just fine.

    Swapping in an M46 will definitely improve fuel economy and cut down on engine noise, but I doubt it will make an appreciable difference with respect to engine temp.








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      Advice needed on whether to heat wrap the exhaust manifold or install heat shield on B21F n/a 200 1982

      I want to replace it because I will soon be swapping in a B cam, new hushers, head gasket, end seals, etc. and since I will already be in the area, I'd rather do it all in one shot. Besides, it's in very bad shape, and I don't want to be on the road somewhere when it finally gives. As it stands I'm not quite sure how I'm going to be able to remove it myself...I can't even see the actual studs because they have congealed with the nuts into a giant rusty mound. My ethos with this car has been to replace everything I can while I continue to daily it, as I know I will keep it for a long time and want to stay ahead of the game.








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    Advice needed on whether to heat wrap the exhaust manifold or install heat shield on B21F n/a 200 1982

    Heat wrap can advance heat related metal fatigue. Not sure if that applies to cast iron... But that kept me from wrapping my steel pipe header. For sure do not wrap the steel down pipe.

    Like Michael said, ceramic coating would be better. Expensive and require sandblasting type prep of the manifold.

    Also, wrapping/coating the exhaust may change the pipe temps and change exhaust function... Which might be good and is exactly why you see motorcycle exhaust with heat wrap tape.

    I had a heat related problem with my aftermarket header burning up alternator voltage regulators. I relocated the regulator with Dave Barton's adjustable unit.

    An electric fan conversion may cool the motor better at lower speeds. ??? That would be up for debate.








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    Advice needed on whether to heat wrap the exhaust manifold or install heat shield on B21F n/a 200 1982

    First off - take some actual temperature measurements before going crazy -- no reason it should be any warmer underhood than anything else.

    Ceramic coating the manifold/head pipe inside/out is your best solution. Also, most expensive.

    Heat shield will keep the exhaust manifold from radiating excessive heat into surrounding components, but will do virtually nothing for underhood temps. The shield blocks radiant -- but the vast majority of the heat is still present under the hood. Wrap and ceramic coating will keep more of the heat in the exhaust stream. Higher temp exhaust gas AND - the downstream part of the exhaust system will get hotter. And it's close to stuff too.

    So - no Santa Claus....







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