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Starts/stalls - Takes multiple restarts before it stays running. 900 1994

(First 940 I've worked on.)

Friend bought a 1994 940 Regina that had been sitting ~6 months (owners bought a new car; then decided not to keep the 940). Car had been a daily driver; maintained by a local (not Volvo) shop. Friend test-drove it ~1 week. Check-engine light came on.

Two driving problems: 1) with engine cold, it would start and stall. It took 5-10-15 tries before it would stay running at idle; 2) when driven it skipped and hesitated. In the shop I noticed that the idle would race up to ~1500 just before the electric radiator fan came on.

Checked/found and fixed/replaced, one at a time

a) Throttle plate wasn't closing - cleaned and adjusted it
b) Vacuum hoses, intake manifold gasket, and air-intake hose good
c) Pinching IAC hose didn't stall engine; after (a) above it does
d) ECT readings were poor - replaced it. Check engine light went out.
e) Fuel filter clogged - replaced

Doing a-d above didn't change much. After replacing the fuel filter, the start-restart problem was down to 2-3 tries. But it's now a problem hot and cold. Before - with motor warm - it would start and stay running 1st try.

After a-e above, there was still some roughness in the idle and during acceleration. The distributor cap, rotor and wires were new but I replaced with a used set. The idle skip and hesitation is now gone.

Timing belt is new and timing is correct.

I suspect the IAC might be sticky but I cleaned and it tested good.
--
240 drivers / parts cars - JH, Ohio








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    Starts/stalls - Takes multiple restarts before it stays running. 900 1994

    If the check engine light is on, why not check codes?

    Though it may guide you as to symptom cause, may not take you to the cause, yet further along the diagnostic as an inclusion or exclusion.

    https://www.brickboard.com/FAQ/700-900/EngineOBDCodes.htm

    More specifically:
    Fault Code Tables: Bosch/Regina EZK 116 and Rex Ignition Fault Codes
    https://www.brickboard.com/FAQ/700-900/EngineOBDCodes.htm#EZK116IgnitionFaultCodes

    Fault Code Tables: Regina Regina Fuel Injection Fault Codes
    https://www.brickboard.com/FAQ/700-900/EngineOBDCodes.htm#ReginaFuelInjectionFaultCodes

    Regina fuel has the inducted (inhaled) air temp and the air pressure sensors.

    Also
    https://www.brickboard.com/FAQ/700-900/EngineSensors.htm

    Regina Air Temperature Sensor.
    https://www.brickboard.com/FAQ/700-900/EngineSensors.htm#ReginaAirTemperatureSensor

    And the
    Regina Manifold Air Pressure (MAP) Sensor.
    https://www.brickboard.com/FAQ/700-900/EngineSensors.htm#ReginaManifoldAirPressureSensor

    I'll guess you've checked all this already.

    Does it have EGR and the Pulsair system?

    Hope that helps.

    Mr. Copying and Pasting My Way to Infinity.








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    Starts/stalls - Takes multiple restarts before it stays running. 900 1994

    Does the lambda-sond dashboard warning light comes on when the car does this? If it does then you might be dealing with fuel delivery issues - namely fuel pump/filter/fuel pressure regulator/injectors. Whats the car's mileage? Yes you've replaced the filter. I suspect failing fuel pump.

    Regards,
    Amarin.








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      Starts/stalls - Takes multiple restarts before it stays running. 900 1994

      220K miles (sorry, I meant to put that in my 1st message).

      The lambda light does not come on.

      Your suggestion about low fuel pressure is good. I had that once with a 240. After doing everything else, I swapped the pump with another used one and that solved the problem.
      --
      240 drivers / parts cars - JH, Ohio








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    Starts/stalls - Takes multiple restarts before it stays running. 900 1994

    Hi,


    The mixture is too lean. Try for finding air leaks, also suspect that the Regina injection has an issue. Damaged pressure sensor, etc.


    Goatman








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      Starts/stalls - Takes multiple restarts before it stays running. 900 1994

      Thanks. Don't think there are any air leaks - we've checked them and blocked them all off - no change.

      I'll look again at the fuel-injection. Injectors are new but don't know about the FPR.
      --
      240 drivers / parts cars - JH, Ohio








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    Starts/stalls - Takes multiple restarts before it stays running. 900 1994

    unable to provide constant 36psi pressure if your fuel pump in the tank is original it may be weakening and on the way out.








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      Starts/stalls - Takes multiple restarts before it stays running. 900 1994

      Thanks. I'll see about hooking a gauge up.
      --
      240 drivers / parts cars - JH, Ohio







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