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Modifying the air cleaner box 200 1985

Today, before installing the new AMM on the 1985 245, I removed the complete air intake system. I found that the thermostat air valve was allowing the flapper to remain dedicated to the heated air supply, even though the ambient temperature was 88 degrees f. The thermostat valve was free and not binding in any manner. I used a drill, and drilled a couple of holes in the flapper, and a couple in the bottom of the air box (prior to the filter). I used a tie wrap to lock the flapper closed to heat and constantly open to the cold air side. I live in Central Florida, and we don't have extremely cold temperatures to deal with. I then inserted a pipe plug that was an interference fit into the tube that is fed by the heat pipe. Now I will only get outside air from behind the headlight via the Snorkel. The hot air tube is connected, but is prevented from being operational.

Speaking of the Snorkel, that device seems to be fairly restrictive by design. Has anyone tried cutting it off to the largest cross-section in the tube, and running it that way? As I said, I had it all apart, and cleaned everything prior to reassembly. Is there any other thing to which I need to make changes, or have I just about covered everything?

Bill








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    Modifying the air cleaner box 200 1985

    My first 240 got the modification of removing the hot air flapper, but not by choice. The deer did that for me. A '76 model year car was available for the rebuild. The airbox in the older car was identical in mounting and inlet and outlet design but was a bit simpler - didn't incorporate a flapper at all.

    Sounds like you're all set, but I thought I'd mention it for the group.

    -Will
    --
    850 / Mini








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    Modifying the air cleaner box 200 1985

    Bill,

    Sounds like you resolved the AMM melting hot air flap issue and the emissions requirements (pre-heater hose must be in place to pass the test) in solid fashion. As far as the ultra restrictive snorkel goes, get rid of it... period... unless you want to get your carpets wet while driving through deep water!

    On our 92, I did a similar "kill the pre-heat inlet" and eliminated all snorkel plumbing and tubing that was in front of the radiator support. With this setup, I have had NO issues with water in the intake since I did the mod 2 years ago.

    Hope that helps allay your concerns!

    jorrell
    --
    92 245 250K miles, IPD'd to the hilt, 06 XC70, 00 Eclipse custom Turbo setup...currently taking names and kicking reputations!








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      Modifying the air cleaner box 200 1985

      Here in the Sunshine State, where we used to have payola based inspections, we now have none. I just hate to see something missing from the car, and thus the preheat hose will remain in position, although unemployed.

      Bill







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