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Cross-thread but managed to put Spark plugs in,What next???? 700 1990

Sunday,Wanted to change out platinum plugs of 2-4 year(found later that the old plug when out,gap is wider at 1 mm rather than the recommended 0.81 mm.otherwise old ngk platinum plugs BPR6EGP looked good) before emission test.
Loosened number 1 plug closest to radiator.However put NEW plug in at wrong angle and cross-threaded the top part of thread.Phoned mechanic who told me to tow car to his shop tomorrow.
Presevered for an hour,using OLD plug and some grease and managed to get Old plug back in.While threading plug in,initially hard to get it thread at correct angle,then after correct angle achieved,easy to tighten ie no grip then finally gripped tight.

Took the car to emission centre next day,PASSED test!!!!!!!!hooray.

Took it to mechanic,he said since it passed test,leave ALONE.He said I may have caused serious damage to the thread by persevereing and avoiding the tow.Now that it's tight and snug.Leave till next emission test in 2.5 years time if I havent traded-in the car (I did test a few months early).It sounded he only have a chaser and would refer his business to a machine-shop if necessary.

I've looked thru the archives regarding various rethreading tools,BACK-TAP(expensive$80),Time-sert(more expensive$350),IPD helicoil-type repair($32).

Should I get an IPD kit for $32 just in case I want to keep the car for more than 2.5 years.Any experience would be appreciated.

BTW,I cross-threaded the transmission pan plug hole too 10 years back,it was finger-tight only and cannot be wrenched tight.I added few drops of super-glue and let corrosion (Canadian salt)took care of keeping the transmission drain plug tight on the outside.Used exchange flush since then and inline ipd trans line filters(changed once)since.So far ,no leak at all.








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    Cross-thread but managed to put Spark plugs in,What next???? 700 1990

    If you didn't crossthread it very far down (less than 1-2 turns) I would say be aware of it and keep the car.
    You ought to be changing or checking your plugs more often than every time you have an emissions test. It should improve your efficiency as well.

    The PO of my car had started a crossthread and the first time (ever in my life) I changed my plugs, I started it on the crossthreads and made it worse. I've just been careful about it and I've changed the plugs 3 times since then.

    -Will
    --
    1990 740 Turbo, on its way to stock specs, maybe beyond








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    Cross-thread but managed to put Spark plugs in,What next???? 700 1990

    How many miles do you drive each year? If it's in tight and not leaking I'd follow the mechanics advice and leave it alone. You may be able to put another 50-60 K miles on the car before having to do anything.








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      Cross-thread but managed to put Spark plugs in,What next???? 700 1990

      Considering these are platinum plugs that may be just 2 years old and passed 2 successive emission tests,I think changing them once 2-4 years is plenty.
      Do you really have to change plugs more than every 2 years even if they are not platinum?

      My wife only drives 10000 miles,15000 km per year on this car.

      She wants me to change the car and gets her an MB SLK-convertible.








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    Cross-thread but managed to put Spark plugs in,What next???? 700 1990


    IPD sells a spark plug thread repair/replacer kit... haven't used it myself, but it's supposedly very good and cinchy. While you could conceivably leave the current plug in indefinitely, you'll more likely have to tackle the issue eventually, so you might as well do it sooner rather than later, so you're not running old worn plugs.

    -Ryan

    --

    Athens, Ohio
    1990 245 DL 133k M47, CibiƩ E-codes, Now with working wipers!
    1991 745 GL 290k (Girlfriend-mobile)
    Buckeye Volvo Club








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    Cross-thread but managed to put Spark plugs in,What next???? 700 1990

    It sounds to me as though you have the plug in now with matched threads; not cross threaded- good job.

    They make thread chasers of different sizes and as you might expect they sell a lot of them for sparkplug holes.

    Personally I would not let the earlier cross threading dictate leaving the plug in place. I would remove it and carefully install a new plug (to match the others).

    I always use anti sieze on sparkplugs. With it on the threads you should be able to start the plug with just your hands on the extension of the socket. Using only your hands you will be able to tell if it starts cross threaded. Since you apparently have it in correctly now I bet it will follow the correct path with the new one. You might have to chase the threads but I doubt it.

    That is what I would do and I am sure there are opposing opinions; do what makes you the most comfortable.

    Randy







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