Volvo AWD 850 Forum

INDEX FOR 1/2026(CURRENT) INDEX FOR 3/2019 850 INDEX

[<<]  [>>]


 VIEW    REPLY TO THIS MESSAGE    PRINT   SAVE 

Drivetrain 850

When I replaced my driver's side axle half-shaft a couple of years ago, when I first inserted the new shaft into the differential, it became stuck about half-way through the insertion. With some wedging and pounding, I was able to remove the assembly and noticed that the Circlip on the end of the shaft was of a poor quality and had large burr which had caused an interference. If I remember correctly, the Circlip groove was chamfered more than I would expect, allowing the burr to catch and to shift the Circlip out of the groove, which is why the whole thing jammed. I removed the Circlip, carefully reformed it with a hammer and file and reinstalled it on the shaft. While on the shaft I continued forming the Circlip to reduce its diameter and I used some heavy grease to make sure it remained centralized on the shaft. Everything was fine after that.

Very scary though, to have a half-shaft half-way stuck.






THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD

New Drivetrain [850]
posted by  someone claiming to be Margaret  on Tue Feb 22 21:36 CST 2011 >


<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.