As those who follow the postings over time on this board, I experienced rear brake pad failure at 14,000 miles. All total I am aware of 37 S-40 owners that have experienced pre-mature rear brake pad failure. I was told by a couple of Dealers, and Volvo North American that this was a "wear item" only covered for 12,000 miles, or 12 months, whichever came first. I spent 5 weeks arguing with the local Dealer and Volvo NA, to no avail. Then one day in total disgust, I wrote a letter to Volvo in Sweden complaining about the lack of quality and reliability in the S-40 braking system, stating that I should at the very least have made it to the 15K check point, when the pads are checked, and I didn't even get there!
Volvo is keenly aware of the problem and as of two weeks ago they have released a longer wearing rear brake pad set. I don't have the part number here at work, but can get it at a later date.
To make a long story short, within a day of receiving my letter, I got a call from the local Dealer wanting to replace the pads and rotors immediately. I informed them I had an independant replace the parts, so they gave me a full refund, and they removed the "stock pads" the independant had installed, and put the new pads on. We'll see how long they last.
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