Volvo RWD 120-130 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 3/2004 120-130 INDEX

[<<]  [>>]


 VIEW    REPLY TO THIS MESSAGE    PRINT   SAVE 

Conversion to 60amp alternator complete: Level 2 skill... 120-130

Since my generator die a ocuple weeks ago, I've been putting off converting to an alternator, because I had no idea how much time would be involved... This past weekend, I stated out with a '63(block)+'67(head)B18, a 60amp alternator and a mounting bracket kit for my conversion...

Step (1) disconnect the battery
Step (2) crack open a Black Butte
Step (3) disconnect the 3 wires from the stock 25amp generator
Step (4) use a 1/2" wrench to remove stock tension arm
Step (5) remove stock belt
Step (6) use a 9/16" wrench to remove pivot bolt below generator
Step (7) discard old generator
Step (8) disconnect + remove voltage regulator (?) mounted on passenger side fender
Step (9) use a 1/2" wrench to remove stock generator mounting bracket from block
Step (10) mount oh-so-simple conversion bracket (purchased from PMX Alternators in Portland, thanks again VOLTECH!) to mount new alternator
Step (11) determine correct pulley alignment and mount new alternator
Step (12) run to Home Depot to pick some 1" steel flat bar stock for new tension arm
Step (13) cut 10" length of flat bar, drill block mounting hole, cut channel in opposite end for tension sliding purposes...
Step (14) mounted tension arm + washers (for alignment purposes)
Step (15) connected 4ga lead to battery + 4ga bround to body
Step (16) worry about AMP idiot light later, let's give her a test drive!

Step (17) remove/replace lower radiotor hose that I just cut through with the new alternator...
Step (18) remove radiator and lower mount bushing (at center of cross member)
Step (19) bend lower mounting bracket + mount radiator approx. 1" lower so that lower hose clears alternator!!

GOLDEN!!

Total time 4 hours... not bad... definately satisfied!






THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD

New Conversion to 60amp alternator complete: Level 2 skill... [120-130]
posted by  someone claiming to be PDXP220  on Sun Jul 1 17:16 CST 2007 >


<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.