Volvo RWD 444-544 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 2/2011 444-544 INDEX

[<<]  [>>]


 VIEW    REPLY TO THIS MESSAGE    PRINT   SAVE 

M40 gearbox shifting problem-part 2 444-544


Problem for 3rd/4th shifting problems found(?) as I dismantled the gearbox for the third time... The 4th gear synchro ring was badly worn on the three slots where the three blocks rest,so much that the bronze on this area had been worn down and the blocks rested on the 4th synchro cone...The synchro ring appeared to have three perfect rectangular "windows" all the way down to its thickness,no sign of damage,breakage etc. That made me think it had been built this way,that's why I ignored it both times I dismantled the gearbox.It must have been working for many kms in such state,in order to make such "machined" wear. Now I am about to reassemble the gearbox but I want to be sure everything is OK.I am putting secondhand synchros on that look excellent,however,does anybody have the height of a new synchro ring in order to determine if there is wear on the faces? The inner cone is OK,is there a way to check this? Are there any other points of wear to check other than the typical ones? (bearings etc)






THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD

New M40 gearbox shifting problem-part 2 [444-544]
posted by  quatrelle  on Tue Jan 10 17:43 CST 2006 >


<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.