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89 240 trip meter reset button 200

the reset button on my trip meter came out from whatever holds it connected to the gears in the dash and i'm unable to get it to stay and/or back in position to mesh. the faqs deal mainly with broken gearing. the numbers continue to spin and register mileage, i just can't get it reset. what holds that button meshed to gears and is it easy ( as if anything with dash is easy) to fix.

thanks
gary c








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    89 240 trip meter reset button 200

    I've done this repair 2 or 3 times.
    Requires removing instrument cluster
    Also requires a new "button" from Volvo dealer, about $2-3 or so.
    It's acutally L-shaped, and the "L" breaks into 2 legs.

    1) pop off the panels on left and right sides of cluster, remove 1 screw at each corner of cluster. Pull part way out of dash.
    2) carefully remove wire connections at rear of cluster & note which goes where.
    3) note that red & white wire is ONLY used if you have a tach, otherwise it fries lots of stuff real quickly!
    4) pull out cluster the rest of the way
    5) remove 7 screws holding circuit board assembly to rear of cluster assembly
    [One screw at each corner, the others along the long edgess]
    5) remove screws (4?) holding down the speedomoter
    6) pull off speedometer
    7) now you can replace the broken plunger stick
    8) You'll see it works against a spring, I think it's sort of a flat-blade spring. I bent mine back some to require LESS pressure to reset the odometer. I'm convinced that the spring was designed w/too much tension, needing a hard push on the reset button, so it breaks.
    9) Reassemble carefully. Outer, visible end of reset button drops into hole in cluster from the rear.

    Remember to stay away from the red and white wire.








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      89 240 trip meter reset button 200

      hey, thanks for "dash"-ing off a rapid reply on the trip meter fix. . i'll try not to get "tripped" up when i try the repair next rainy day. as far as the red-white wires, luckily i'm color blind. joke!

      gc akwagon








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      Why the emphatic caution about the red & white wire? 200

      re: "...stay away from the red and white wire...."

      Why did you mention that, in particular?
      Thank you, in advance.








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        Why the emphatic caution about the red & white wire? 200

        The red/white wire goes from the coil to the tachometer, if you hook it up to anything else on the cluster you will fry the odometer. Dan








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          Why the emphatic caution about the red & white wire? 200

          Thanks. I knew about the tach pickup, but I was wondering if, maybe, there was another wire that might be confused with it that has to be attached.
          Thanks again.







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