Volvo RWD 700 Forum

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broken valve cover bolt--problem? 700 1989

On a 1989 740 90K miles...After cleaning up the grounds on the 2 rear valve cover bolts I tightened the nuts to about 14 pounds, and then snugged up the rest of the nuts to the same setting. The middle bolt on the driver's side gave very little resistance so like an idiot I kept trying to get the torque wrench to snap; instead the bolt snapped--the end of the bolt appears to have pressed into the cap of the nut and busted it there, ripping the bolt in two. It is broken off below the level of the cover.

Can I leave it alone and operate with one less bolt, or do I need to fix it? If so, how? Does it get re-tapped and a new bolt thread inserted, or tapped to screw a bolt into the head?

Will I see evidence of an increasing need to fix it? is cover warpage an issue? Etc.

Are there any types of nut fasteners that could reach down to catch on the bolt stub?

Is 14 pounds too much?

(I have not run the car since it happened so have no evidence of any oil leakage.)

Thank you for any advice...








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    broken valve cover bolt--problem? 700 1989

    That is not critical, probably will not leak if the gasket has decent seal. Any
    auto shop should be able to pull the broken stud and reset a new one pretty easily....

    Jay
    84 245 GLTi 230k
    88 740 GLE 192k








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    broken valve cover bolt--problem? 700 1989

    If the engine is the same as my 88 240, that bolt is actually a stud threaded into the block, and it should be possible to remove it without too much trouble.

    --
    87 745T, 97 855. Nine out of ten Black Labs recommend Volvo wagons!








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    broken valve cover bolt--problem? 700 1989

    I always run my cover bolts down to about 8-9 ft. lbs. IF it does not leak, you are home free. If it does, you can install a new gasket with a little RTV gasket maker at the spot of the break for the easy fix.
    --
    Gary Gilliam Sumerduck VA, '94 940 na Regina 150k, '86 240 180k







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