Volvo RWD 900 Forum

INDEX FOR 2/2026(CURRENT) INDEX FOR 1/2011 900 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE    PRINT   SAVE 

Busted Engine seal 900 1994

1994 945 non-turbo, 145k.

Well, It happened. I was driving to the grocery store yesterday morning with the wife and kids to get donuts. When we got there, a little smoke was coming out of the hood. Stopped, checked it out, a six inch pool of oil below the pan. Seems I busted a gasket or seal. Looks like the rear of the pan gasket, but may be the rear seal. not sure. Anyhow, didn't lose any on the dipstick, and drove it 3 miles home. Cleaned it up and it stopped leaking, obviously decreased pressure from not running.

Checked flame trap, clean.

Changed to Mobil 1 2,000 miles ago. Have not changed Mann Filter, probably should have.

How much would either of these cost for repair.

If it is the Pan gasket, is it that difficult to repair???

Thanks for all any reponses.








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Busted Engine seal 900 1994

    Have you checked the rubber plug on the back of the head? I've had these blow out and dump oil. However, I've not had one start to leak and then stop. It's woth checking though. Feel around in back of the head at the level of the camshaft. If there is oil, either the cam cover gasket or the plug is leaking.








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Busted Engine seal 900 1994

    I charge 4 hours labor to hang a rear main seal. In my shop that equates to $280.00 @ $70.00 per. Another $25.00 or so for a seal and some parts cleaner. A pan gasket on the same would run about 2.5-3.0 hours plus the parts. It could be your pan gasket but is more than likely your rear main seal has popped out. Although with a clean and clear crank case ventilation system they usually will not pop out like that, but I have seen it happen, especially when someone has used an non-Volvo seal in there. Elring and a few others make some good looking seals but I highly recommend that you spend a little bit more money and put in a factory rear main seal. For one thing you can just about push the aftermarket stuff in with your thumbs (no b.s.) and the factory stuff you definitley need to drive in with a hammer and hopefully the factory install tool, although it can be done without. If you change out the pan gasket I recommend the factory stuff as well. Whenever you are doing stuff that is labor intensive like dropping engine oil pans and transmissions it is always best to go back together with the best parts (read that as factory Volvo only) you can get your hands on. It makes no sense to save a few bucks on a part that costs you hours and hours to put in or a few hundred bucks.

    Mark








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      Busted Engine seal 900 1994

      I agree entirely, I've seen a couple of rear mains popped out of the housing & in each case they were aftermarket seals. WAY too loose a fit.
      -Chris








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Busted Engine seal 900 1994

    Before knowing cost the source of the leak must be pinpointed. It is strange and unusual to have a gusher, have it disappear and show no loss of oil on the dipstick. I you sure it was engine oil? Could it have been tranny fluid?
    --
    David Hunter








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      Busted Engine seal 900 1994

      It was definitely engine oil. I have a volvo guy coming over later to tell me what it was that burst. I'll let everyone know. He told me that it was probably not the Pan seal, but more likely the rear main seal. I'll also let you know waht it costs to repair. Thanks for all the help.








      •   REPLY TO THIS MESSAGE    PRINT   SAVE 

        Busted Engine seal 900 1994

        I found out that it was the cam plug on back of engine. There is a little pan that is screwed into back of engine. I unscrewed the little pan and there it was. The plug had burst out. My volvo tech guy told me that he was going to take off the cam cover and replace the plug that way and puit on a new gasket. Is that over the top. It seems like you need to set it in there instead of just pushing a new one in which seems like it would be impossible, so that is what we are going to do, hopefully this afternoon if the rain stays away.. I need my can back. Thanks for the information, I would not have solved this without BRICKBOARD!!! Thanks -








        •   REPLY TO THIS MESSAGE    PRINT   SAVE 

          Busted Engine seal 900 1994

          It's possible to press a new one in from the back, some here have done it that way. When I did it, I removed the cam cover like your mechanic will do it. I like that better.

          There is a small aluminum plate sold by IPD which fastens across that plug using two threaded holes on each side of the plug. This plate is a safety measure to insure that the plug can not blow out. Plans for making the plate have been posted by Don Foster on this board.







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.