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Running Hot 200 1992

My 92 240 is running hot off and on. The coolant in the resevour looks clean, and this running hot problem only appears to happen on warm days (I am not using the air conditioner).

When opening the coolant resevour, the resevour is under pressure when it is hot, I thought this strange.

If anyone can give me any advice I would really appreciate it.

Thanks.








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    Running Hot 200 1992

    1)
    Cooling System is sealed, with a vent for excessive pressure.
    When not leaking, expect a bit of hiss when you open the reservoir cap.
    If no hiss, you're losing pressure. That would be a problem.

    2)
    240's after '85 or so are prone to a bad circuit board in the instrument cluster.
    Consequence of failed circuit board is that temp gauge needle reads incorrectly and erratically.
    In some cases, it goes high in response to headlights being on,
    however in many cases it just becomes erratic and unreliable.
    Temperature Compensator Board goes bad.
    Can be replaced.
    If replaced, will often go bad soon. Been there, done that.

    Solution: Remove temp compensator board and bypass.
    ipdusa.com sells a small kit to do this.
    Or for less cost, do a search here on "bypass compensator".
    Also you can go to ipd's web site and find the instructions for their kit, as a .pdf file. It's quite helpful.

    I've done the job twice.
    It requires a jumper connection across two pins.
    Both times, I used a small piece of lamp cord, about 2 inches long.
    (single wire only)
    Cut the wire ends straight through the insulator and the conductor,
    without leaving the usual bare wire protrusion.
    Poke a sharp tool into end of cut wire to leave a thin deep recess that you can slip over the previously mentioned pins.
    That's your connection.
    No soldering, no special connector terminals, etc.
    Structure of the reassembled instrument cluster keeps the wire from slipping off.

    So far, I have about 26K miles on the first car I did it on, since the bypass.
    Still working fine.








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    Running Hot 200 1992

    The reservoir will be under pressure when hot, that's the function of the reservoir cap - to allow pressure to build up but not so much as to cause things to blow apart. The reason is that pressure increases the boiling point of coolant. Are you sure it's actually running hot, and not a gauge problem (quite common, see the FAQs, I'm pretty sure the late 240s use the problematic temp compensation circuit in the cluster). First step IMHO is a new thermostat. How old's the rad? Could be getting plugged up. If by turning your heater & fan on full while overheating, the temp gauge drops, it's most likely t-stat or rad, because the heater core acts as a small radiator, bypassing the thermostat & helping to dissipate heat.
    -Chris








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      Running Hot 200 1992

      Don't completely trust the heater core & fan test.

      Running it heats up the bad circuit board, expands some solder somewhere and it carries current properly for a little while. You think you cooled off the motor with your heating system. Then it goes high again later. Been there, done that.

      Good to change the thermostat if not fresh, and check out the radiator.

      Best part of the compensator board bypass is, it's free if you have a short bit of wire handy.







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