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Tie Rods, Ball Joints, Etc. 200 1993

The car has 167K miles on it. I purchased it about 25K ago. I believe the struts were replaced by the PO about 2 years ago at about 130K. Last August, I had the left inner tie rod end replaced including alignment. That cost $ 178.

Unfortunately, my left outer tie rod end now needs to be replaced. I just don't want to take it back every 6 months for the next item in need of repair. I'd like to assume that the whole steering system is original and bushings and components subject to wear should now be replaced. This will also give me some piece of mind and eliminate the clunking over bumps.

I think I may be ready for this. However, as I said, I would just like to go through the whole steering system, but never having done it, it seems daunting. After studying the Bentley's I've come up with this:

1. R inner tie rod end, since the L was already replaced last August.
2. R and L outer tie rods
3. Sway bar bushings
4. L + R Control Arm front bushing
5. L + R Control Arm rear bushing
6. Sway bar link looks like it's got an upper and lower rubber bushings that are cracked and old.
7. Ball joint bolts are indicated for replacement by Bentley's ....right? Same for strut anchor bolts......right?
8. Inner tie rod end boots? They appear OK but are likely original.

Am I missing anything?

Does any of the OEM parts suppliers have a kit that they've put together for something like this?

I also noticed in the Bentley's they show several control arm bushing tools. Can I fashion my own? I have a large puller that I think I can make work for the tie rod ends. I also have a bench vise that I think is suitable for pressing the control arm bushings.

After all this discussion, I suppose I could just replace the tie rod ends, since that is all that seems to require immediate attention, then get an alignment.

Looking for input from the good folks on the BB. BTW, I sprayed the crap out of every steering assembly nut and bolt tonite in youthful anticipation.
--
90 244 216K, 93 244 167K, 93 244 109K, 99 V-70 73K








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    Tie Rods, Ball Joints, Etc. 200 1993

    Sounds like your stable is very similar to ours. There are currently five 240's and an 850 floating around here. All but one of the current 240's (and three others recently sold) had some clunking in the front end. Though I've heard much over the years about people replacing ball joints and tie rod ends, I've personally never had an audible clunk (over bumps, expansion joints, driveway entrances) that wasn't fixed by replacing the rear A-arm bushing. I always call this the "pocket bushing" as it goes in the stamped steel pocket that bolts to the unit-body frame rail below the firewall. Any fore/aft movement will cause the mounting stud or the arm itself to bang against the pocket if the bushing is worn. Usually the tube that is bonded to the inside of this bushing comes loose from age/wear causing the problem. Not to say I have never changed ball joints, tie rod ends, stabilizer bushings or front a-arm bushings, but I find that these make themselves known much less frequently and often don't clunk at all. More of a rattle. The low pitched clunk is almost always the pocket bushings. I'm to the point where I can do a single side in twenty minutes so this is an easy project. Contact me for details if you need help!

    DS

    90 244 , 91 244 x 2, 83 245, 91 245, 97 855...dogs, gerbils, kids--but none with overhead cams.








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    Clunks... 200 1993

    The clunking you mentioned is not usually related to tie rods, and although it can be related to ball joints, I would suggest you look elsewhere first. The subframe connectors are a good place to start... check the FAQ's and previous posts for instructions on this. As for the rest of the steering... I would do a thourough inspection of all existing components, and if everything checks out, replace on an as-needed basis.

    Good Luck!

    -Flup








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      Clunks... 200 1993

      The primary and noticeable problem is definitely the L tie rod end as the car's up on jacks and I can wiggle it quite a bit.

      Marty Wolfson
      --
      90 244 216K, 93 244 167K, 93 244 109K, 99 V-70 73K








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    Tie Rods, Ball Joints, Etc. 200 1993


    FCP Groton http://www.fcpgroton.com has a nice front end kit with TRW or Moog components (OEM or better quality) jush be sure an dspecify BOGE bushings and you will have the whole shebang for less than 1/3rd at a Volvo dealer and 605 of most local OEM suppliers (non chain store). Frequently same stuff as IPD at 1/2 to 1/3rd off.







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