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Brain frazzler 700 1989

This one's a puzzler. I had mentioned my 740 wagon was down. It turns over, but no spark, no fuel because the #1 fuse blows as soon as I turn the key to the on (not start) position. I've been short hunting, and in the process found that both fuel pumps work fine. I know this because as per the excellent resources on this site, I jumped the relay board contacts (30 and 87/2 of the fuel relay) and both pumps sprung to life... without the key being in the ignition. They kept working when I turned the ignition on and the fuse didn't blow. After that I opened the relay, cleaned the contacts, and resoldered the board. When I put the relay back in and turned the key, the fuse blew again instantly. Does the fact that the pumps worked without turning the key mean that something is shorting on this circuit, or is this normal and I should concentrate on the other side of the relay? Any ideas??








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    Brain frazzler 700 1989

    Check the O2 sensor wiring. I believe fuse 1 supplys power via the relay for the sensor heating circuit. A shorted O2 sensor lead can cause the fuse to pop.








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    Brain frazzler 700 1989

    You may have a burned up fuse block. Wouldn't be the first time this has happened to a 740. There's a lot of heat around the fuel relay, the OD relay, and the headlight relays. This can melt the plastic, and allow wires to move into contact with each other.

    Assuming you're blowing a 25A fuse or similar, and it's an instant POP when it goes, that would be a dead short, I'd say.
    Here's what I'd do. Pull the coin tray/cig lighter thing out, which I assume you already did, and put the shifter into first, but make sure the car can't roll! Unclip the fuse box on each side (big plastic tab) and pull all the fuses, relays, and wiring up and into the car so you can get at the back side. You'll need to remove at least the OD relay to do this. It's too tall.
    You may find burnt wires touching under there, or a whole burnt fuse or relay socket. Look for the telltale signs of electrical overload- brown plastic, discolored wires, missing insulation, deformed socket contacts.

    Patch it up if you can, use electrical tape (Scotch 33 preferred!) to separate damaged wires, or make plans to replace the thing with a good used one.

    Good luck with it!
    --
    Rob Bareiss, New London CT ::: Roterande Fläkt Och Drivremmar!







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