Volvo RWD 200 Forum

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front brake pad replacement 200 1988

I need to replace the front brake pads. The car has metal lines coming from the calipers to a bracket welded to the struts. From there on the lines are rubber.
Is it ok to gently pull caliper back, bending the metal lines enough to get to the pads? Is there a better way?
I noticed under the bracket there is a metallic loop and was wondering if that is removed, can a person detach the lines from the strut thereby making it a little easier to move the caliper off the rotor?
Thanks,
Greg
--
Greg








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front brake pad replacement 200 1988

How did you make out Greg? Volvo's setup is much different than any other car I've ever done. You can do them in 15 minutes after you know what you have to do.
The guys below have discribed it.
Make sure you put that itty bitty Hitch Clip between the New Pad and the Caliper . NOT between the New Pad and the Rotor.
Some day I'm going to take some Mpegs of the job so I can e-mail them out to the iquiring minds
--
'75 Jeep CJ5 345Hp ChevyPwrd, two motorcycles, '85 Pickup: The '89 Volvo is the newest vehicle I own. it wasn't Volvos safety , it was Longevity that sold me








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front brake pad replacement 200 1988

Thankyou Tony,
I'll give it a try.
Greg
--
Greg








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front brake pad replacement 200 1988

I have a few tips to add:

1) Use a pair of adjustable pliers to retract the pistons
back to where you can fit the new pads between the pistons
and rotor. Be careful not to damage the rubber boots.

2) If the rubber boots slip over the pistons, use a thin
piece of plastic or metal to keep the boot back while
you slip to new pads in.

3) Use lots of WD-40 to lubricate the pistons, pins, clips.
They tend to get a litte rusty.

Good Luck.

-Cool Volvo- 1982 240 4 Spd OD w/ 227K, 1989 240 5 Spd w/ 214K. Used to own 1966 122, 1968 144, 1970 145, 1972 144, 1980 245








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front brake pad replacement 200 1988

Thankyou for the useful tips.
Greg
--
Greg








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front brake pad replacement 200 1988

Zoom and Bruce have answered your most important question. Eventually, you may want to remove a rotor so that you can replace it, repack the wheel bearings, or work on a stuck piston. In that case you can unbolt the caliper, tie it to a spring coil, and gently move it out of the way (slightly bending the metal lines as you do so).

The "metallic loop" you mention is a spring clip designed to keep the hose/tube joint stationary relative to the strut, without overstressing it. It comes loose only if you completely unscrew the male metal line fitting from the female rubber hose fitting.

Loosening brake line fittings is something of a black art. You need special tools called "flare nut wrenches." These look like 6-point closed end wrenches with an extra-thick circumference and a small slot that admits the tube when placing the wrench over on the tube. The design maximizes nut contact area and minimizes wrench end deformation, making it less likely than conventional wrenches to round fitting nuts, which are made of very soft metal.

Good luck with those pads.
--
'88 244GL, '89 244GL, '90 244DL, '91 244, '92 244








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front brake pad replacement 200 1988

Thankyou for the detailed message.
Greg
--
Greg








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front brake pad replacement 200 1988

I doubt if you will find any FAQ info on your Girling 4-piston, fixed calipers since the 700/900 cars never used them.

Other than that, Zoom 2 tips cover the basics. But you may need to get clever with the occasional stuck pad, or a piston that won't retract.

--
Bruce Young
'93 940-NA (current) — 240s (one V8) — 140s — 122s — since '63.








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front brake pad replacement 200 1988

OK, I'll watch out for a stuck cyl. or pad.
Thanks,
Greg
--
Greg








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front brake pad replacement 200 1988

You DO NOT have to remove the calipers to replace the brake pads!!!
Just pull out the hairclips from the retaining pins, pull out the retaining pins, and then pull out the pads.
Check the FAQ's for full intructions on replacing brake pads








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front brake pad replacement 200 1988

Zoom,
Thanks so much for the tip.
I'll take a look in FAQs.
Greg
--
Greg







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