A friend of mine has, and I've driven it, a 1989 244GL with a drvetrain from a 91 940T. This is the B230FT engine and the AW71 automatic.
Everything is bolt-in as far as major components are concerned. There is no difference, for example in the spacing of the engine, transmission, driveshaft, motor mounts, radiator hoses, etc.
He chose the particular car because it was a nice body and interior, and cheap with 205K or so on it. Also, the 1989 is the first year the car has LH2.4 injection, so it's physically very similar to the LH2.4 on the 91 Turbo donor car. This is important for one reason: the swap requires relocating the distributor. The 700/900 has it on the back of the head, driven by the cam. The 240 uses a small distributor up front, in a hole in the block driven by the intermediate shaft. The 7/9 dist will not fit in the 240 because the back of the head is up against the firewall. Relocating this unit in the Lh2.4 car is easy, because there is no hall sensor or other electronic in the distributor. The original 240 dist is retained, and the ignition wires from the 240 are used. The 900 dist was removed, and the head plugged with the 240 cam plug. The steel plug in the 900 block was removed, and the 240 dist and timing bolt added. It still has to get timed correctly, as with any 240. (you don't have to set the intermediate shaft timing mark on a 7/900).
After that, a new 3-core radiator was used, the intercooler from a 700 turbo, the mounting brackets and fan shroud from a 700 or 900 turbo. The 900's trans cooler lines were reused, and the 900's oil cooler was retained.
The biggest challenge for my friend was the wiring- the job required using the whole 900 engine wiring harness and computers. They fit fine in the normal 240 location under the right side dash, but wiring to other devices, such as instruments and alternator & starter wiring needed to be routed to the right places in the 240 harnesses. He got it all sorted out and it's like a factory turbo ride now.
Hopefully yours will turn out to be just as fun. Using a 1989 or older 740T as the donor car might complicate things, as you'll have to figure out the distributor wiring yourself.
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Rob Bareiss, New London CT ::: '87 244DL/M47- 234K, '82 245T/M46-182K, '89 244DL/AW70- 212K Not too distant past: 86 244DL 215K, 87 244DL 239K, 88 744GLE 233K, 88 244GL 147K, 91 244 183K
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