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check engine-2-1-2 OBD code 200 1990

I had the check engine light go on today and the car seemed to idle rougher than usual. I drove about 15 miles and checked the obd and got a 2-1-2 code. I reset the obd and the check engine light went off. I started the car and noticed the idle was smoother and drove another 10 miles and everything is ok. 2-1-2 indicates a problem with the O2 sensor. Can it fail intermittantly? Is this an early sign it is failing? What should I do?
Also, I noticed the o2 sensor is connected by two white wires and a black one. If I install a new one, are the white wires interchangeable? Can I use crimp style barrel connectors, or is there a better way? And, the FAQ talked about a o2 sensor wire junction by the oil dipstick that should be checked. I don't see it. Should the 240 have this? Thank you.








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    check engine-2-1-2 OBD code 200 1990

    The junction fot the O2 sensor signal to ECU is on the right side of the firewall. Test for rapid cycling in the 0.2 to 0.7 volt range.

    For a more thorough workout, a test of O2 sensor/ECU interaction can be made by sending simulated Full RICH and Full LEAN O2 sensor signals to the ECU, and watching for appropriate responses from the O2 sensor. This is done "Open Loop", (i.e., with the O2 sensor signal unplugged), and with Voltmeter on the O2 sensor lead. The engine and O2 sensor should be fully warmed up for this test.

    Full Rich Test: Apply a + voltage potential to the ECU Green wire. Use either the + terminal of a grounded 1.5 volt (Flashlight) battery, or hold the ECU (green wire) terminal with one hand and put the other hand on the Battery Positive terminal. The ECU should see this as a "Rich" O2 signal and set a very lean fuel mixture. The Idle should worsen (may even stall), and the O2 sensor should respond with a correspondingly low output (.1 to .2 volts).

    Full Lean Test: Ground the Green wire going to the ECU. This simulated O2 "Lean" signal should result in very rich setting from the ECU . The RPMs should increase, and the O2 sensor output should rise to nearly a full 1.0 volt.

    These tests are described in the the Bosch FI & Engine Management manual (p 6-22, "Rich stop" and "Lean Stop"), for Continuous Injection (CI) K-jet, but are equally applicable to LH injection.
    --
    Bruce Young
    '93 940-NA (current) — 240s (one V8) — 140s — 122s — since '63.








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      check engine-2-1-2 OBD code 200 1990


      Thank you everyone for the tips. I just did the voltage check at the o2 sensor and got rapid movement between 2.5 and 6.5 volts. Then I followed the test proceedure suggested by Bruce Young. I got slow movement between .5 and .6 volts closed loop. Then I unplugged the ecu wire and and did a full rich test. the o2 signal was a steady 1.1 and I applied the 1.5v battery to the green ecu wire and absolutly nothing happened. I then did the full lean test, grounding the green wire and again absolutly nothing happened and the o2 volts remained at 1.1 I put everything back together and tested the voltage again at the o2 sensor and got a fluctuating reading of .5 to .6volts.

      I'm confused about getting what seemed like normal readings at first and than not being able to duplicate those readings. Any suggestions?








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        check engine-2-1-2 OBD code 200 1990

        "I just did the voltage check at the o2 sensor and got rapid movement between 2.5 and 6.5 volts."
        >That sounds OK

        "Then I followed the test proceedure suggested by Bruce Young. I got slow movement between .5 and .6 volts closed loop".
        >Whoa! The test is done in Open Loop. If you were still in closed loop, there is no reason for the cycling to get slower. I'm confused.

        "Then I unplugged the ecu wire and and did a full rich test. the o2 signal was a steady 1.1"
        >Before you applied the 1.5 volt battery? Did the unplugged green ECU wire touch ground maybe? (An accidental "force Lean"?) That might explain the 1.1v

        "and I applied the 1.5v battery to the green ecu wire and absolutly nothing happened."
        >Also weird. Was it the + battery terminal? — and was the battery negative grounded? (I neglected to say that in the instructions, but will add it.)

        "I then did the full lean test, grounding the green wire and again absolutly nothing happened and the o2 volts remained at 1.1"
        >That's the correct Full Lean response — probably because it was already (erroneously) at 1.1 from something gone wrong with the Full Rich test, which should have brought the voltage way down.

        But in any case, your closed loop cycling sounds like the sensor and ECU are OK. I would reset the code and see how it goes.

        --
        Bruce Young
        '93 940-NA (current) — 240s (one V8) — 140s — 122s — since '63.








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    check engine-2-1-2 OBD code 200 1990

    I had a similar problem with a 89 740 with 85K miles; runs rough, light goes on, codes point to sensor, problem clears and then reoccurs. A dealer test on the sensor showed it was functioning OK but "lazy"...translate it sometimes doesn't work. Dealer price to replace is $300++; I am inclined to replace it myself. Check the Bosch web site; there is a detailed discussion of sensors there, including replacement instructions. Price for the part about $120 at FCP Groton. I am no genius at this sort of thing, and consider my most elaborate job to be replacing a water pump on a Chevy.








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    check engine-2-1-2 OBD code 200 1990

    If it does turn out to be your O2 sensor, I do recommend you get the generic and splice it in. I have good results with mine using crimp connectors and covering with the heat shrink wrap tubing available at parts stores. It does get wet down there. They say not to solder them because these zirconia sensors "breather" through the wire insulation tube.

    Oh, and yes, the white wires are for the heating element and it doesn't matter which way the current flows so the wires are interchangeable.
    --
    Andy in St. Paul, '91 745 Regina 198K mi, '89 244 141K, '87 245 RIP








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    check engine-2-1-2 OBD code 200 1990

    Just because you got a 2-1-2 code doesn't mean you need to change the O2 sensor. Been down that route and it can get pricey. Check the O2 sensor out with a mulitmeter and see if the volts are between .1 and .9 staying close to .5 volts. It your sensor is giving proper voltage look else where. Check FAQ section.







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