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240 won't start 200


Hey Guys,

My '86 240 wagon developed a problem the other day in which none of the dash lights come on when I turn the ignition on. I can hear the fuel pump run for a second. When I turn the key to the start position, the engine cranks over for a few seconds but doesn't start. The battery is fully charged and the connections are good. Could this be a problem related to the engine bay wiring harness? I noticed that mine is crumbling away.

Thanks,
Dave








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    240 won't start 200

    It can be a wiring harness problem, but I had an 86 with a rotten harness for over 50K miles, and it always worked right- fortunately I didn't do much to disturb it.

    The key here is - do you have spark? Pull the coil wire off the dist. Tuck it into the left hood hinge, so you can see the end from the front door, and don't ground the end out, leave about 1/8-1/4 inch gap to the fender. Try starting- if there's a good strong regular spark then you've got something else going on.

    Pull the dist cap and crank it- does the rotor turn? If not, you've got a broken timing belt (you can also look into the oil cap and see if the cam turns, which requires a helper to turn the key).

    If the belt is good, and you DO have spark, I'd suspect either the 25A fuseholder behind the battery, or the fuel pump relay. Both are cheap, "plug-in" type fixes.

    The fuseholder is $3 from Volvo, the relay $20-40 depending on source, or can be re-soldered for just a bit of your time. The relay is the white 1X2 inch box under the right side of the dash, against the firewall.
    The fuseholder should be replaced if it's burnt or crusty. This is main power to the fuel injection system, and don't forget to disconnect the battery before servicing!!!
    Good luck with it.
    --
    Rob Bareiss, New London CT ::: '87 244DL/M47- 230K, 88 744GLE- 220K, 82 245T-181K Also responsible for the care and feeding of: 88 745GLE, 231K, 87 244DL, 239K, 94 855GLT 189K








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      240 won't start 200


      Hi Rob,

      After looking at it further, I found that the previous owner has removed the plastic fuse holder behind the battery. The wire for the fuel injection is wired straight into the +12V side of the battery. I might have disturbed the wiring harness some when I changed the engine mounts, but the car ran for a week after I replaced the mounts. I'll order a new fuse holder. On my '86 sedan, I bought one of IPD's water tight holders. Any thoughts on why none of the warning lights on the dash are coming on when the key is in the #2 position? Also, when I crank the engine over, it spins normally and then wants to just stop turning altogether (like the starter isn't getting enough power).

      Thanks,
      Dave








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        240 won't start 200

        if none of the lights on the dash are coming on, then i would check the ignition switch or the wire that goes from the battery to the terminal block for positive power. there should be two wires. one that goes to the starter and then one that goes to a terminal strip.








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          240 won't start 200


          Good point. I hadn't thought to check the ignition switch. I have a new one that I bought a while back and never needed. Are they easy to install?

          Thanks,
          Dave







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