Volvo RWD 200 Forum

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forgot to mark the flywheel! 200

I stupidly forgot to mark the flywheel on my '84/M46 245 before I took it off for a clutch/rear main seal replacement...I guess I stand a 1:6 (I think that's how many bolts there were) chance of getting it back on the same way...what kind of horrible things can I expect? A ton of vibration, or nothing to worry about? Seems like the resurfacing would throw off whatever balance was there anyhow...








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    forgot to mark the flywheel! 200

    Look on the engine block on the right side in front of the bell housing (near the block drain) for a sensor that screws into the mating flange. If present (it will be obvious as it has a 8-10 gauge wire leading away from it) then you will need to put the flywheel on in the correct position when the #1 piston is at TDC.
    Haynes and Bentley both describe how to do it. I would try to explain in a little more detail but I'm lost without having the reference materials right in front of me.
    I think the sensor is present on all (most?) 200 series OHC engines with electronic ignition. My B21F has one. I don't recall if the '84 I owned had one but I never had occasion to remove the flywheel on that one.
    Like yourself, I removed the flywheel without marking the position (last summer) and I was easily able to replace it correctly going by the directions in the manual.
    --
    '80 DL 2 dr








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      Upon further investigation 200

      A little light reading indicates that Volvo started using the flywheel position sensor on the first OHC engines in '76. It is there to provide a more exact method of setting the ignition timing. But in order to do that you need the Volvo mono-tester #999-9921 (according to Haynes). And we all know everyone has one of those lying around in the workshop, right? I may have made it sound like the flywheel position is critical to proper operation of the ignition but it's not so I hope I didn't mislead. The other end of the sensor is simply a connection for the instrument.
      So, as Robert indicates, flywheel position isn't really important on the early cars unless you are using that device to set the timing. Later cars? I don't know. I've not owned anything newer than an '84.
      I would still strive to position the flywheel correctly but I'm a little bit nuts that way.
      --
      '80 DL 2 dr








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    forgot to mark the flywheel! 200

    Matt,

    I think with an 84 and it's pre-RPM sensor, Hall Sender set up ... there shouldn't be much, if any thing to worry about. Perhaps there are some other issues that I 'm not aware of ... but I would think it shouldn't make a great deal of differance how it bolts back on.








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    forgot to mark the flywheel! 200

    "what kind of horrible things can I expect"
    Well, death, taxes and more Madonna movies to name 3 things. Oh, from the flywheel, nothing, I suspect. I do not mark them. I think it is only critical with LH 2.4-on.








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      forgot to mark the flywheel! 200

      ahh, I get it, thanks...by the way, I read the section in the haynes manual and all the posts here about accessing the top transmission bolts by pivoting the rear of the engine down and using extensions from below (and dutifully went out and bought the long extension I thought I'd need), but I found the easiest way to be from the top, inside the engine bay, with a box wrench. Rotating the starter hole on the bellhousing around the tunnel hump might have been easier the other way, but it wasn't bad. Putting it all back together might be another story, though. As it turned out, the hardest part was accessing the allen bolt on the shifter, which took about the same amount of time as removing all the bellhousing bolts and dropping the whole transmission. Anyway, thanks again for the help.








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        forgot to mark the flywheel! 200

        The allen head takes a lot of time at first but if you remember to shift gears, it should only take a minute. Move the lever around and you can really get at it. Gets easier with a few clutches under your belt. I never have seen the advantage to the box end in the engine bay though I have heard that before. I just could not get at things that way. Variation in clearance might be a factor with different cars?







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