Volvo RWD 120-130 Forum

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OD connecting piece 120-130

Wondering if anybody has the red metal piece which connects the D type OD unit to the tranny box. Though it's kind of hard to see in photo, I discovered a crack in metal, next to one of the bolt holes (see blue arrow).

What's even worse is that when all the bolts are tightened, I can actually slip a feeler gauge into space between OD and connecting piece. I only hope that the OD mounting surface isn't bent, looks like I'll have to detatch unit and check it out ASAP. What a drag, was all set to bring M41 down to Eugene for installation. Thanks!









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    OD connecting piece 120-130

    I strongly suspect that to find that cast piece you would have to buy either
    the tranny, the OD or the whole works.

    When you slipped the feeler under the flange, did you have nuts on all of the
    studs and ALL of them torqued down, or had you left the one off where the
    crack is?

    When I worked for the Air Force the magnesium jet engine air intakes had a
    flange about 5 feet in diameter with maybe 80 bolt holes around it. They
    would allow continued use WITHOUT REPAIR of items with a certain number of
    cracked holes (maybe as many as 20 as long as there were not two adjacent
    cracked holes) and however many if they were repaired. Since weld repair
    required heat treatment we avoided wherever possible.

    My metallurgical and mechanical opinion is that you should NOT leave any
    bolts off, and that you should not worry too much about the crack as long
    as it is only between the bolt hole and the OD. If it progresses across
    the bolt hole and into the body of the adapter that is a different matter.
    I would put a fairly sturdy flat washer over the stus, one that fits snugly
    around the stud, torque it all down good with a good gasket and I'll bet it
    will last the rest of your life. In order to get a washer that fits right,
    you may have to drill out a smaller size washer, unless you have a good source
    of several kinds. Most hardware store washers are almost big enough to fit the
    next size larger bolt and would be unsuitable in this case.

    I would avoid welding if at all possible because that opens the door to
    warpage which is pretty hard to deal with in a part like that. Flanges are
    not so bad but bearing bores, etc are a real problem.
    --
    George Downs, Bartlesville, Oklahoma, Central US








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    OD connecting piece 120-130

    Damian;

    Although it's a thin spot, I'm pretty surprised to see a crack there...that's a pretty low stress part of the assembly...I'd have it welded...and while the piece is off, have a machinist check it for warpage ...from your description, it sure sounds like something is askew...I don't know who made those...Volvo or Laycock, but if indeed it was a piece of the finest British material and workmanship, it wouldn't surprise me if it was warped like a pretzel...just like a lot of the engine blocks I saw back in that era...

    Cheerio








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      OD connecting piece 120-130

      Once on my 1800E I was sure I had a bad u joint. Clunks, shudders, etc. It was winter, and I didn't really feel like wrassling around with a driveshaft and doing it myself (using a hammer and carefully selected socket!) so I just took it to the Volvo dealer to have them do it. They put it on the lift, then cam back and told be that it wasn't a U-joint, and that I needed to see it. Lo and behold that heavy steel connecting collar had snapped in the middle, and the OD was sort of dangling on the output shaft. They found one for me, put it on, and it didn't really cost much mroe than the U-joint would have. I have no idea what would have made that break.
      --
      I'm JohnMc, and I approved this message.








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      mystery solved 120-130

      Thank you for your suggestions. I finally figured out why I was able to stick a feeler gauge in between the OD unit and red metal connecting piece. After pulling off the OD unit, I discovered, lying in one of the precut holes of the gasket, a long missing lockwasher. Ever look in the mirror and see the reflection of a jackass?

      It's amazing how well 2 pieces fit together when a lockwasher isn't in the way. Going to eat a bucket of oats and call it a night. Thanks again.







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