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AT LAST, PINION SEAL REPLACEMENT SUCCESS 200 1983

FINALLY, I got the pinion seal replaced on the differential of my 83 wagon. Ended up buying an electric impact wrench for $39 from Harbor Freight to loosen the pinion nut (torquing it back by hand wasn't as difficult as getting that sucker loose for some reason). After that, the only frustrating thing was getting the flange pressed in in exactly the right place so it lined up with the driveshaft. I used a crayon to mark the line-up marks before removal, but it's still a little tough getting the flange put back in exactly the right place. I love the way the Haynes Manual says things on the instructions for doing this job like "Remove the pinion nut." Much simpler than it sounds. All in all, if you are not equipped with an impact wrench for removing the pinion nut, ramps, torque wrench, crowbar, 2 14 mm box end wrenches, a 27 mm deep impact socket, a hammer, a block of wood, replacement gear oil, a puller, and a weekend with nothing else to do but lay under your car, I'd suggest having the job done at the shop. But, I did it myself which was pretty cool.








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    AT LAST, PINION SEAL REPLACEMENT SUCCESS 200 1983

    Take it to the shop? Never!

    1041 rear end on a ‘94 940: With the end of the angle iron on the floor, and an extension on the 1/2" breaker bar, the pinion nut was forced into submission. I could have drilled a hole in the angle iron to mount a second nut and bolt but as you can see that I just used the socket as a resting point. I think it was easier removing the pinion nut with this setup then it was to torque it due to the minimum amount of space. It was very dirty, sandy and greasy under there due to the oil leak. Six quarters at the car wash cleaned it up before I got underneath.
    --
    Tom F. Couple of Volvos Mods, RainX & cup holders.









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      AT LAST, PINION SEAL REPLACEMENT SUCCESS 200 1983

      That's a cool setup. Checked the seal today and the outside is dry as a bone.








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    AT LAST, PINION SEAL REPLACEMENT SUCCESS 200 1983

    I've seen that Chinese-made electric impact wrench from Harbor. What is your opinion of it, now that you've used it? Looks like a one-speed unit.








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      AT LAST, PINION SEAL REPLACEMENT SUCCESS 200 1983

      You are right. It's a one-speed job. Good for removing the nut, but I'd be a little leery of torquing it back on at 250 ft. lbs. That's most likely all I'll ever use it for is removing things as there's not much I need to torque that high. It could be useful, however, after some half-wit at the tire shop uses one to tighten a lug nut. For $39 bucks though, it was a lifesaver for getting the nut removed. Did it without a hitch.








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    AT LAST, PINION SEAL REPLACEMENT SUCCESS 200 1983

    When I finish a job myself I like to phone around and get estimates. The higher the better.
    --
    Simon 80 240 300k 17 years. 'White Lightning'








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      AT LAST, PINION SEAL REPLACEMENT SUCCESS 200 1983

      I'm afraid to do that, given the fact that I bought a torque wrench, an impact wrench, and a set of impact sockets. But, I guess I can always use them on other projects. If anyone wants some tips I learned along the way, I could save someone a lot of time (namely -- get the right tools for the job).








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        AT LAST, PINION SEAL REPLACEMENT SUCCESS 200 1983

        True but boy are you ready next time you change out that pinion seal!!
        --
        Simon 80 240 300k 17 years. 'White Lightning'







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