Volvo RWD 200 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 6/2005 200 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

Leading theory on valve adjustment? 200 1991

"The book" recommends adjusting valves every 30,000 miles. I guess as long as the car is doing everything it is supposed to, and I cannot hear a bunch of "pecking," I see no compelling reason to do this. What do you think? Do you check adjustment anyway, or go with the theory that "if it ain't broke, don't fix it?" Thanks fo your input.








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Leading theory on valve adjustment? 200 1991

    Rent the tool from www.ipdusa.com - very reasonable. They rent a shim kit, too, which I have done a couple of times. Total cost under $50.
    --
    Darius in Albany NY '86 744 GLE (175K, given to my mother-in-law); '91 745 Turbo (174K-my 'Little Red Wagon'), '00 Toyota Camry (65K - my wife's transportation appliance)








    •   REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

      Leading theory on valve adjustment? 200 1991

      I hate to be so dumb, but does the kit come with good instructions?? I used to adjust valves on my Triumphs regularly, but that was 30+ years ago and a totally different engine set up. In all the years I have driven Volvos, I just have always paid someone else to do this because of the need for the special tools, shims, etc. Is it a fairly straightforward thing?








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Leading theory on valve adjustment? 200 1991

    I checked mine at 280k trying to get rid of a tapping noise. They were all within spec but just the action of depressing the bucket got rid of the noise.
    --
    Simon 80 240 300k 17 years. 'White Lightning'








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Leading theory on valve adjustment? 200 1991

    It is important to check valve clearances to make sure that the clearances are not TOO TIGHT. If the clearance is closing up, that may indicate valve seat recession or a valve head that is starting to "tulip" due to excessive heat or fatigue. Possibilities include a burned valve and burned/eroded valve seat and/or a broken valve - making a hole in the piston crown (AMHIK).








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Leading theory on valve adjustment? 200 1991

    They aren't hard to check and all it costs is the price of a gasket and a bit of your time. The good thing is they hardly ever need adjusting over the life of the engine. You could probably get away with 50K checks, but don't ignore them completely just because everything is quiet. ("Hey, the kids are awfully quiet...".)

    If you find one that changes more than the rest it could be an early indicator of trouble ahead. Definitely get the next thicker shim if the gap is over .018"; wider gaps are harder on cam lobes as they contact the bucket on a faster part of the cam (hence the extra noise). You will have no audible indication if the valves are too tight, so the only way to find out is to rip the valve cover off and check.

    If you have a lot of valvetrain noise but the clearances are okay there is a good chance the small rubber silencers that sit at the top of the valve stem are toast, especially on a high-milage engine.








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Leading theory on valve adjustment? 200 1991

    As the saying goes..."Don't do as I do, do as I say...."; at any rate, my 89, 245 has had a clattery valve or two since I bought it at 173+K, a year and a half ago. I have been told (by pro Volvo people) that the sound indicates need of adjustment/ collasped rubber absorbers/ silencer/ hushersI, which live under the valve caps that the shims rest in, and fit around the top of the valve stem. My 89 has been consitently getting 30-31 MPG on open highway (long trips), performance has been good (no need to downshift on steep hils....has the M47). So. I've left well enough alone (Don't fix it tll it's broke..).

    I bought the absorbers ( inexpensive) and plan on doing a valve adjustment in the near future (before the snow flies). Currently my 89, 245 has 263+K and will have 264+ by weeks end. The last trip showed a slight decrease in MPG (28-29), and a little sluggish on those steep hills.......guess it's time to put things right. Our goal is 500K.

    Enjoy.
    --
    84, 242GLTi, 167K, 4+OD, in rehab; 89, 245 DL, 263K, M 47, daily driver; 93, 245, auto, 167K ; and other toys.








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Leading theory on valve adjustment? 200 1991

    A noisey valve will not damage the engine. Performance suffers slightly with a valve that does not open fully. A valve that is too tight (from a sunken valve seat or other reasons) can fail to close fully and the hot combustion gasses hurlting through the resulting opening can seriously damage the valve and valve seat. What you hear as noisy valves is an indicator of an overdue adjustment. A lack of maintenance of tight valves can be very expensive. The Volvo engine uses shims to adjust the clearance in the valves and therefore is less likely to tighten up and burn compared to engines that mechanical adjustment. It's prudent to check the clearances at specified milages. I guess you could measure the clearances yourself and only order an adjustment if you find they are tight. A Volvo tool makes adjustment straightforward. I know of no workaround without the tool.








    •   REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

      Leading theory on valve adjustment? 200 1991

      A workaround that I've used is to measure each clearance, then take out the cam and replace each shim that needs replacing, then put the cam back in. It may be a bit more time-consuming, but it's cheaper than buying that tool. Just a thought. Yes, checking them is a good thing to make the engine run its best.

      Nate Gundy
      --
      '86 240DL sedan, 260K miles, M46, K cam, 25/23mm sways, 260 front and wagon rear springs; http://valvespringcompressor.weblogs.us/








      •   REPLY TO THIS MESSAGE    PRINT   SAVE 

        Leading theory on valve adjustment? 200 1991

        Agreed, especially if you have a few to change at the same time. You get to measure each shim and maybe get to reuse it on another valve. I had several "half-step" shims (0.025mm, i.e. 3.875) from the factory that I got to reuse, whereas the dealers only stock full-step (0.050mm) shims.

        Not to mention when the cam is out it's a great time to lift the buckets and replace those crusty silencers.







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.