Dear Kev,
Good p.m. and may this find you well. Just did this on a 90 760 B230F (166K Miles), with a nephew.
We proceeded as follows for the cam and intermediate shaft seals.
(a) Removed seals using generic seal puller tool
(b) Cleaned seal seat using acetone (methyl ethyl ketone, a chemical cousin of acetone also works) to remove all dirt, grit, oil varnish, and other contaminants.
(c) Prepped the seal by coating it - inside and out - with an emulsion of 10W30 motor oil and bearing grease
(d) Slid the seal along the shaft, until the seal lip was just at the seat entrance.
(e) Pressed the seal gently into the recess, using an inspection mirror to ensure that the seal was perpendicular to the shaft, and that the seal edge was not rolled or kinked.
(f) Pressed the seal home. As there were no ridges in the shaft, we seated the seal about 1/32-1/16" lower than the block face.
We proceeded as follows for the crank seal.
(a) - (d) as above
(e) As the crank seal is too large to seat with finger pressure, we improvised a tool. We cut a plastic mug, obtaining a plastic tube 2.75" in diameter.
To be able to exert pressure on the tube, we took an old saw blade, which has a 5/8" arbor hole (the diameter of the crank bolt). We put the plastic tube over the crankshaft, put the crank bolt through the saw blade, and then turned the crank bolt into the crankshaft.
We slowly took up the slack, until the edge of the plastic tube was pressed against the seal. Using an inspection mirror to make sure that the seal lips hadn't kinked or rolled, we used a wrench on the crank bolt, to press the seal home.
To make a seal-seating tube, try the following.
(a) Buy a 1' length of 2" Schedule 40 PVC Pipe (white PVC wastewater pipe). Some Home Depots will sell by the foot, others only a 10-foot length (costs $5).
(b) Buy an end cap and a coupling.
(c) Drill a 5/8" hole dead center in the end cap.
(d) Polish one end of the coupling with fine sand paper (220 grit) to remove any letters, sharp edges,etc.
(e) Cut a length of pipe, with the length determined as follows. Screw the crank bolt 1/4" into the crankshaft. Measure from the under-edge of the crank bolt head to the face of the block. Subtract 1/2". That is overall length of the crank seal seating tool. Push the end cap onto the length of pipe. Measure from the outer top of the end cap, to that point on the pipe, equal to the distance from the under-edge of the crank bolt head to the face of the block, less 1/2".Then subtract 3/4" (the distance that the coupling adds to the length of the pipe, when the coupling is fully seated onto the pipe). Cut the pipe squarely. Polish-off any burrs, seat the coupling - polished side outward - onto the end of the pipe. You now have a crank seal seating tool. There's no need to cement these pieces, as pressure on them will keep them together.
Once you've slid the seal along the crankshaft, so that it is positioned at the entrance to its recess, slide the tool over the crankshaft. Center the tool on the seal, so that the seal edge exposed around the circumference of the tool, is as uniform as possible.
Turn the crank bolt until it contacts the end cap. Then, take a wrench and sloooowwwwly turn the crank bolt, to start pressing the seal into its recess. Stop frequently and inspect the seal with a mirror, to make sure the lip hasn't kinked or rolled.
If it does, grip it with your fingers and ease it back, and try again.
As there were no ridges on the crankshaft, we seated the seal 1/32-1/16" below the block face. If there are ridges, then seat the seal a little deeper, so that the seal can work on a smoothe surface.
Hope this helps. Let us know, how it goes.
Yours faithfully,
spook
|