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How do you use a dial indicator? 700 1991

Trying to decide if I want to go to the trouble of reading the runout on my front brake rotors and buy a dial indicator...how the heck do those things work, anyway? Most of these tools don't seem to come with instructions for dummies like me. Thanks.
--
Darius in Albany NY '86 744 GLE (175K, given to my mother-in-law); '91 745 Turbo (167K-my 'Little Red Wagon')








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    How do you use a dial indicator? 700 1991

    You can "see" how much run out you have by securely holding in place something like a dental pick or screwdriver. You would do well to have an assistant turn the rotor while you hold the pick on a solid platform (wooden or cement block?)so it does not move. Move the pick in until it touches the rotor while it is being slowing rotated. The distance between that contact point and the largest gap created during rotation is the runout and can be measured with a feelers gauge. This is of course a crude setup but for these purposes works just fine.

    I would agree that what other people have suggested concerning cone bushings has definite merit. The pulsing on braking I was getting in my 1991 745T was indeed nothing more than worn bushings. Their replacement resulted in the problem disappearing.

    Randy








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    How do you use a dial indicator? 700 1991

    Can't consider anyone who wants to learn something new a dummy.

    Dial indicator is pretty easy to use. Most have a plunger that moves in and out under spring tension. There is a gear rack attached to the plunger and it drives a gear on the needle of the dial. The dial reads in .001" (mm available).

    To use, you anchor the base on something stable and place the plunger against the surface of the disk. Rotate the disk and read the minimum and maximum values. Subtract and you have the runout.

    I can't say how important it is to measure runout. If you are having problems with the brakes pulsatting, or if you are putting on new rotors and want to confirm they are true, it is probably a good idea.

    Good luck,
    Dan








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      How do you use a dial indicator? 700 1991

      I read your previous posts about suspecting your rotors are bad. When I replaced mine, drove 1000miles and started having the same symptoms. Like everyone I talked to, they kept telling me my rotors were warped. I did the runout test, mine were fine. Think of it this way. Your rotors aren't that old, if the Front radius arm bushings are original, 13yrs worth of stress on them. Gives the same symptoms.








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        How do you use a dial indicator? 700 1991

        I am pretty positive that I had the front radius rod bushings replaced when I bought the car a year ago - they are the big bushings that are the most common to be replaced, right? I took a look and they are red in color and look pretty new. Thanks for the suggestions. I also have an elusive clunk in the front end on the left side. I have had the lower ball joints replaced, as well as the inner tie rods, tie rod ends, control arm stays and bushings. The clunk has a metallic sound to it and happens when braking or steering around a corner. I took it to the dealer to get it fixed and voila, it is still there!
        --
        Darius in Albany NY '86 744 GLE (175K, given to my mother-in-law); '91 745 Turbo (167K-my 'Little Red Wagon')







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