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900 torque converter housing 900 1997

Hello,

I took a picture of the right side of my housing as I was looking towards the front of the car. I noticed these lines. These look like cracks to me. Can anyone tell me if this is a disturbing picture? Thanks.

Somewhat troubled
p7000walk
--
'97 964 -- 97K









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    900 torque converter housing 900 1997

    i really haven't looked at mine,almost ready to move and have a garage again,been 6 months with out one,this one will be heated and cooled and i hope the last time i have to move.i have noticed the same cracks on other trans housings though on other makes.i've never seen any leaks come from them.
    --
    83 242 DL -127k, 92-965-189k, 94-965-200k, 83-242 GLT-Gone, but not forgotten,83-245GLT-1'st one (the 1'st 3 currently on the road)








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    900 torque converter housing 900 1997

    don't worry about it, that's just casting flash in most of the picture. the small crack in the middle of the view might be where it was dropped on something at 1 time. that piece is just a dust cover/adapter for the engine trans connection. there is no reason to see fluid or anything else to come out of the "cracks". i trust all the bolts are in place, eh? good luck, chuck.








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    900 torque converter housing 900 1997

    Dear p700walk,

    Good p.m. and may this find you well. I'm no metallurgist.

    Unless you see evidence of impact damage to the housing - scuffed areas, deep scratches, chunks of metal missing - I suspect these are casting flaws.

    There appears to be no fluid leakage, which suggests that they do not go all the way through.

    Not having eye-balled my 940 tranny recently, I don't recall if the torque converter is positioned such that it is exposed to road hazards, i.e., a rock bouncing up and hitting the housing.

    I'm pretty sure that anything that would hit the housing hard enough to crack it, would have done pretty severe damage to the pan and nearby areas.

    Are there any signs of impact damage to the underside of the car, i.e., the oil pan, and the underside of the floor pan?

    If not, these are likely casting flaws. They are likely to be problematic, only if the casing takes a direct hit from something very hard, and sizeable, at great speed.

    I'm curious to know if others wiser in metal matters know more.

    Hope this helps you to sleep a little better, at least until we learn more.

    Yours faithfully,

    spook








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      900 torque converter housing 900 1997

      Thanks spook. From my initial viewing of the area I didn't notice any evidence of a hit from something or damage anywhere. The car is extremely clean underneath and I haven't seen any leaks whatsoever. Thanks for your quick response.

      If any owners have seen this in their cars or heard of this please let me know.

      Do you think I should do any PM to these spots? Any kind of JB Weld? (not sure of name) or some kind of sealant.

      By the way I just scored all the service records from the very helpful Volvo dealer in Tampa. I must say this forum is dead accurate on everything that one should look for. Most everything that is supposed to be a problem to the 960's has been addressed on the one I bought.

      Thanks
      p700walk
      --
      '97 964 -- 97K








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        900 torque converter housing 900 1997

        Dear p700 walk,

        Good p.m. Others may correct me, but I don't think there's much you can do to fill these cracks, that would be of use.

        The reasons:

        (a) as these cracks are very narrow, it will be hard to clean them enough - to remove dirt/grease/oxide - to allow a patch compound to adhere to the metal or for a patch compound to get into the cracks themselves

        (b) because of adhesion difficulties, any filler will not add structural strength; the only way to do that is to weld the aluminum, which means draining the torque convertor, and possibly dismantling it (as the weldor's heat likely will damage internal components);

        (c) as there's no sign of impact damage, it is not likely that these cracks will be problematic, unless they take a direct hit.

        The best preventive action may be to position a shield over the area, so that any road debris that might hit the casing, is deflected by the shield.

        The shield does not have to be especially heavy, as it can be replaced if it is damaged. Just be sure to allow enough clearance for air to reach the casing wall, and to avoid trapping water.

        Hope this helps.

        Yours faithfully,

        spook







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