Volvo RWD 200 Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 12/2002 200 INDEX

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE    PRINT   SAVE 

Manual setting of mixture screw on K-jetronic system 200 1980

In a continuing effort to solve an acceleration hesitation problem I have replaced filters, plugs etc and double checked timing with a timing light all as part of a general tune-up. The last bit of work included a clean out of the throttle body with carby cleaner (much needed!). As I was doing the clean out I found that the mixture adjustment screw ( 3mm hex via access hole in the metering plate/distributor assembly) was stuck. After giving a good clean and ensuring a firm fit with the hex key I was able to slowly work it free. Now for the problem (and embarrassment). I decided to work it free by turning two or three complete turns either way of the start point. Yep, you guessed it, I then proceeded to forget which way was which and got totally confused and lost in trying to find "home". Anyways I was, by trial and error able to get the car going again but I am not confident I have a reasonable setting - noting posts here indicate that a 1/4 turn is substantial.

Question: Is there a way to find a basic home spot for setting the mixture screw without access to co testers etc (note that this is an Aussie car with no electronic sensors to test). For instance there is a relationship between the idle adjustment screw and the mixture screw so is there a base setting for the idle screw I should set before trying to re adjust the mixture screw? Do I set coming from the "lean" end of the adjustment or come down from the "rich" end. Once I get a going condition should I then add a 1/4 turn or so? The car will "go" in a range of settings of about a complete turn and a half -if this makes sense.

BTW I have been following previous advice from bricksters in trying to solve this acceleration hesitation problem (quite severe) and although getting some improvement still not solved.

thanks for any advice.

cheers

Mike

1980 245 GL Wagon Auto
1978 244 GL Sedan Ato








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Manual setting of mixture screw on K-jetronic system 200 1980

    Thanks all.

    I have followed the advice from Rhys and seem to have found a reasonable setting. I had to go on a country trip (not hard to do from Canberra!) to pick up the daughter from uni and did a fuel check. After the adjustment as above I did 440km on 49.66 litres. Not bad from my perspective (about 25 mpg) for a 1980 245 auto.

    Still have that damn no power/hesitation problem. I'll try the suggestions you have all made and see how I go.

    thanks again for the responses.

    mike








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Manual setting of mixture screw on K-jetronic system 200 1980

    Using a CO meter is a pain. My wife's '79 has a red test lead in the engine compartment. I think Haynes and Bentley both have specs for adjusting it using a dwell meter. Hook the meter up at the test lead and udjust until the dwell reads appropriately. I'll check tomorrow for the specs.

    Jim Hampton








  •   REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

    Manual setting of mixture screw on K-jetronic system 200 1980

    I have this same problem, and was one temperature sensor, your brick have a frecuency valve?, its buzzing? if yes... with the motor off, disconnect this and check if works... Actually I have my brick with out this frecuency valve connected and runs well (not that I want, but I have to change this sensor)

    hope this help you...


    Edwin








  •   REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

    Manual setting of mixture screw on K-jetronic system 200 1980

    In addition to what the others told you so far, with the engine off, check the air plate for sticking. Since you have cleaned it, probably it will not stick.

    Then pull the injectors, have new seals on hand, and install them for kicks.. Flip the key to on and lift the air plate as you watch the injectors spray.

    They should resemble one another in spray pattern. If not clean them the best you can. Varsol is what the dealer uses and in a pressure pump to blow them out with the varsol.. I use oven cleaner as I do not have the Volvo tooling for this.

    I am not sure what down under cars have, so if you happen to have a vacuum pod on the distributor check that. Pull the hose from the manifold end and clean it well enough to draw (suck) on the line.... See if you can stick your tongue to the line and the line holds it there... If not that will be a hesitation for sure.

    Do you have a product known in the USA as WD-40? This is supposed to be a light lube spray, and it is only so-so for the claims, but it makes a great tool for seeking vac leaks in general.

    With that or something like that, and some folks use a un-lit propane torch the same way.... You can feed a fuel rich air mix around any and all vac lines listening for any RPM change.

    If no leaks are found in the engine compartment, then seeking leaks in the dash might be in order. Any vac tubing has 2 ends no?

    I hope this helps.. Mac








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Manual setting of mixture screw on K-jetronic system 200 1980

    Yeah, been there done that.

    I go thing going allright, drove around for a few months and then decided to go to Volvo for a tune. He said it was way out, but the fuel consumption never improved or deteriorated.

    Basically it is not easy to set it up correctly with CO measure, but at the same time it is not so critical for proper running (passing emission tests is another story).

    Reg,

    Jorn








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      Manual setting of mixture screw on K-jetronic system 200 1980

      It has been a lot of years since we had a CIS car in the shop but about 99% of the time that we had a car that hesatated and usually it was a little lean starting the problem was always the control pressure regulator, also known as the warm up regulator. Some times it was possible to clean it. It is in a tough spot under the intake manifold. there are two fuel lines on the top of it. the larger is the fuel in side. remove fitting and don't loose the two copper washers. spray carb cleaner in to it and let soak a few min. and blow out. You can do this a few times. there is a screen at the bottom and it builds up a fungus on it. (yes a fungus). I have often removed the screen with no side effects. Use a good carb cleaner as some of them wouldn't clean dust from a drinking glass. The sucess rate from cleaning was about 60% so don't be suprised if this didn't work. a new cpr is then required, and here in Florida they are out of sight price wise. I still have the cis injection on my 77 MGB with a B23E engine in it. Because of the cost of CIS parts I'm going to convert it to an LH system when it gives me any problem. Simple fuel pressure testing will verify the problem of the CPR but you really need the Volvo pressure gauge. Good luck.








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Manual setting of mixture screw on K-jetronic system 200 1980

    Turn it clockwise to go rich until the engine idles smoothly. Go lean until the idle falters, go back to just rich enough to regain the smooth idle. You can't hurt anything, and the proper adjustment is "in there". A bit of trial and error, and you will find the setting - it is a finite point, no magic to it. The intial setting is done by Bosch of course, and I have no idea how they achieve it.








    •   REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

      Manual setting of mixture screw on K-jetronic system 200 1980

      A bit late, but this is how the initial setting is done:

      K-Jet mixture setting

      After assembly of the fuel system run the fuel pump and depress the airflow sensor plate for a couple of seconds to bleed air out of the FD. Remove one injector line from the top of the FD and while looking into the injector port in the top of the FD turn the mixture adjustment screw clockwise until the port just starts to fill with fuel then turn the mixture screw 1/2 turn counter clockwise. Reinstall the injector line, start the engine and adjust mixture when it reaches operating temperature. This is the Bosch recommended procedure for initial mixture setting and adjustment.







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.