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Now it begins . . . . 83 244Ti 200 1983

Good morning!

Well, after putting the job off for over a year, my son and I are going to pull the engine and trans to fix some oil leaks around the turbo and the rear main seal.

So far we have put the car up on stands, the drained the oil and coolant, disconnected the exhaust and driveshaft, and are working our way through the electricals labeling things as we go.

Questions so far:

what's the best way to disconnect the fuel lines on this engine? I was originally planning to disconnect the input and return lines above the air cleaner and then put the aircleaner/fuel distrib unit in a plastic bag and put it on top of the engine, leaving all of the injector lines intact. A friend has advised disconnecting the individual lines at the fuel distributor instead. Any BTDTs?

Also, I found a small amount of play in the turbo wheel (<1mm), with no wear marks on the blades etc. No smoke to speak of--a small "puff" on cold start once in a great while, none after decel/hard accel cycle. It's a water-cooled unit that has been providing great boost to date, so I'm reluctant to replace it now (kid's car and all that). On the other hand, we ARE going to be "in there . . ."

Any advice/opinions (even smart remarks) welcome!

Regards,

Steve A-

BTW, we're also parting an old wagon due to rust (it was a northern car) and will have a b230f and AW-70 ready shortly (eastern VA) in case anybody needs one/them. Thanks again!








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    Now it begins . . . . 83 244Ti 200 1983

    Are you sure you want to pull the whole engine just to fix some oil leaks around the turbo and the rear main seal? Sure, it would make the seal job easier, but at the cost of pulling the whole engine?

    Anyways, if you are going to pull the engine, I second John's recommendation of just removing the injectors from the head, (also disconnect the fuel line fittings at the control pressure regulator) and just leave them in the engine bay when you pull the engine.

    The turbo sounds fine, you can always replace it later, it's not a big deal. It's a bit much to spend the $500 on a new turbo just because you're "in there".

    But while you are "in there" you might want to pull the oil pan and put in new oil pump o-rings and maybe a new oil pump.

    And also while you are there, you may want to modify the turbo oil return line so that you don't have to deal with that problematic o-ring again. You know, the ring where the pipe goes into the block. Just cut off the bottom of the oil return line, and JB weld a short piece of pipe into the opening in the block. Then use a short section of a high-temp hose to join the 2.

    Take a look at this picture from Stu Spencer's page for what I am talking about.
    http://www.geocities.com/MotorCity/Garage/6776/images/ManiTurboExhaust/DrainP3.jpg

    Greg
    --
    http://home.earthlink.net/~greg.wong/








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    Now it begins . . . . 83 244Ti 200 1983

    I would pull the injectors and leave the whole airmeter assembly in the car.







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