For $6000 you should get a very, very nice 1800 indeed. Not quite a flawless show winner/museum piece, but a very clean driver that looks good even up close. For that price, it should have no/never have had any rust. Rust is the main weakness of these cars - they are made of thick metal and it takes a while for the rust to get started, but they have a complex body structure with lots of dead end pockets and they will rust worse than your typical Volvo sedan of the same age. $6000 should put you out of the rusty cars, however. Consider buying a car from a sunny climate, like the southwest, where the car hasn't been exposed to moisture for decades.
Your list of concerns:
weather - if they salt the roads in the winter and you drive on them, your car will rust, period. I don't think its feasible to wash them well enough to get the brine out of the body cavities it works its way into.
cost of maint/repairs - mechanically it is identical to the common sedans of the same vintage. Parts are relatively easy to get, not very expensive. Its not a Alfa where you will wait for 6 months to get a $500 starter. However, B18/B20 parts seem to have made a retreat from local parts stores, so availability is mail order with a few days lead time in worst case.
air conditioning - some later model 1800's will have 'Volvo' A/C as installed new at the dealer. I have it in mine - it puts out a cool breeze on a hot day. It's not going to chill your bones, I guess the Swedes, working on the AC system in the middle of the winter, were probably a little skeptical of the capacity needed...
performance - the car is heavy and feels it from a stop. Its more fast than quick I'd say. A little slow to get going, particularly by modern car standards, but an effortless cruise when up to speed. Cornering with stock suspension and tires is laughable by modern standards - wider tires/wheels, IPD sways front and rear, and Bilstein shocks, possibly some progressive coils will make a dramatic improvement.
suspension - pretty bomb proof - solid and sturdy.
emissions - an E/ES model with fuel injection should have no problems, given a properly operating system. Troubleshooting the D-Jet Bosch system isn't too hard. Older carb engines will have a hard time being tuned if the carbs are worn, but the standards are pretty loose on cars that old. Basically if its in good tune it should pass.
gremlins - rust, rust, rust. Although for 6 grand you should have a drivetrain and interior in very good condition as well. Really, very few weaknesses other than the rust issue. Did I mention rust?
I've owned my 1800E since 1987, and owned another one for several years prior to that. At one point I thought of them as the pinnacle of vintage Volvoing, and they are nicer than 140 and 120 series cars. But then I got my PV544, and discovered what the REALLY fun old Volvo is! The 1800 feels heavy, the interior is an ergonomic nightmare, it can be a little claustrophobic with that high beltline and small greenhouse. The rear seats are worthless - even small kids won't fit back there. The trunk is very small unless you leave the spare at home. Mechanically the cars will most likely last forever given non-abusive treatment and good maintenance. They look neat, although they miss that sports car mark by a certain degree - a little more Karmann Ghia than Jag XKE. They won't be as fast as they look without lots of money spent, and if anyone ever hits you it will be practically impossible to have the body repaired acceptably. All in all very nice, I just like my PV a lot more.
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