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Name that Part ?? 200 1992



Fellow 240 Owners,

The car is a 1992 240. OK. Behind the fan switch and temperature controls
is a clear plastic cylinder that collects the ac evaporation and funnels it
through a black rubber hose out a hole over the transmission. I'm really interested as to what this plastic resevoir is called, and how tough it is to put one in. I did the ultimate no no by tugging on the rubber hose because it seemed as if it wasn't draining properly and broke it off at the tip. Therefore the AC runs fine, but all the condensation water drains onto the floorboard and soaks the floormats.

Any advice ??

- Thanks Dave








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    Name that Part ?? 200 1992

    Ouch.

    I think Volvo suspends the heater assembly in mid-air and builds the car around it.

    If it were my car, I'd first try gluing the nipple back on the sump. What's to lose? If the experiment fails, you'll have to replace it -- which is where you now are.

    Many of the plastics on our Volvo dissolves quickly when you use certain solvents. My favorite for this is methylene chloride, but I USE PLENTY OF VENTILATION. And it's highly flammable (what hydrocarbon solvents aren't?).

    Hold the broken nipple back in place and properly aligned, so the fractured parts mate together seamlessly, and swap on some methylene chloride. It "wicks" into the crack, dissolves the plastic, and the plastic from both halves intermixes. It's a form of welding. Usually it's firm after 15-30 seconds and hard after an hour, or so (the solvent must migrate through the plastic to evaporate).

    The repaired seam is about half as strong as the original.

    I'd slobber on a healthy bead of RTV around the seam to seal up any pinholes or voids.

    When all is hard 'n dry, carefully sneak the "Z" hose back on the nipple and pop the other end through the floor. As I recall, it slides up easily if you use a long screwdriver (done a bunch of them).
    --
    Don Foster (near Cape Cod, MA)








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      Another comment..... 200 1992

      If the sump is made of a plastic that resists solvents, then you could try super glue.

      All else in my discussion applies, including using RTV as a secondary seal and my comment about a weak bond.
      --
      Don Foster (near Cape Cod, MA)







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