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No Start, still looking for problem, big mess. 700 1990

Hello fellow Volvo lovers!

I'm having a problem with my beautiful '90 740. B230f non-turbo. It won't start!

The problem started one night, it took a lot of effort to start it. Then, the next day I get in it, it won't start at all. The starter motor cranks, fuel and battery voltage are OK. There is no spark. ECU signals seem fine.

The ignition system is a mess. First, I looked for failt codes, there were none. I ran through all of the diagnostic functions, all is OK. At first, it appreared to be the RPM sensor. Replaced that, still no spark.

I checked the amp stage, it's OK. Checked the coil, it was bad. I replaced the coil and the coil wire, and I had spark for one revolution twice, and the no spark again. re-checked coil and stage, they are OK. Then I opened the distributor,, (mounted at rear of engine) and it was fouled and pitted. It also had a high amount of oil inside.

My two main questions are,

1) will I need to remove the camshaft to repair bad seals, or can I fix it from the distributor?

2) if when the repair is completed it still doesn't start, what are some logical next steps?









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    Re: No Start, still looking for problem, big mess. 700 1990

    If oil is inside the distributor then the internal oil seal is bad. I don't think that replacing either of the O rings visible when you pull the distributor will correct a leak to the distributor insides. I have heard of sources for this seal but cannot remember where.

    It would be important to know if you have spark at coil. This will tell you if problem really is in the distributor or not.

    Good luck








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    Re: No Start, still looking for problem, big mess. 700 1990

    Once you are getting spark again, and it still will not start. Remove the plugs. They are probably wet with gas from all that cranking. This can prevent them from sparking, and hence no start. Either blow them dry, or replace them if they have some age on them. They are cheap enough in the sceme of things. I learned this the hard way last winter.









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    Re: No Start, still looking for problem, big mess. 700 1988

    The connector and wires(Not spark plug or coil) that attach to the distributor are very fragile. Its common for the connector to go bad.

    Check it out, good luck.








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    Re: No Start, still looking for problem, big mess. 700 1990

    No...just replace the O rings around the distributor. It's pretty difficult to disassemble the distributor to replace the third O-ring (although i understand it can be done, be careful not to bend the shaft when driving the pin out...the O-ring is unobtainium volvo but there is a Honda O-ring that fits) and most leaks are O-ring associated without the internal O-ring being the cause. Just replace the rotor and cap.

    I don't know if there's a Hall sensor in the 90 non turbo 740 engine...check your manual or the FAQ. Check if you have spark at the coil before hooking up to the new distributor.

    good luck. Strange there's no codes.....









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      Re: No Start, still looking for problem, big mess. 700 1990

      No Hall sensor in 90 740 (any model): uses rpm sensor on the crank.







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