Volvo RWD Forum

INDEX FOR 10/2025(CURRENT) INDEX FOR 1/2010

[<<]  [>>]


THREADED THREADED EXPANDED FLAT PRINT ALL
MESSAGES IN THIS THREAD




  REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

Rear window washer 1993 940T

I'm using a 1994 wiring diagram for a 1993 940T wagon.
It shows the windshield washer pump (6/2) OK, close to the washer reservoir.
Then it shows dotted lines to in back of each headlight for the rear washer
pump ((6/30)?
The windshield washer works fine, and there's a tee in the line going somewhere
mysterious since there's no headlight washers.
I can't hear a pump motor running for the rear washer, where is it?

Thanks, Bill








  •   REPLY TO THIS MESSAGE    PRINT   SAVE 

    Rear window washer 1993 940T

    Hi Bill. For 940 wagons there are two identical washer pumps nested vertically into the left and right sides of the washer reservoir tank. The electrical connector is on top and the hoses way down at the bottom. You can see them with a flashlight down below the back of the airbox. I vaguely recall the one on the right (looking from the front) is for the tailgate washer, leastwise for a turbo which has the airbox and reservoir on the left. Thankfully that's the easiest one to get to. Taking a look just now, I'm not sure about the tee you mention. The line should go straight back along the lower right side of the body to the checkvalve at the taillight area. There's originally a little inline opaque plastic reservoir close to the pumps. It looks like it ought have a filter inside, but it doesn't, so must be some kind of freeze expansion reservoir or air lock preventor. I often just remove them figuring that they're not doing much good and may become a hindrance. Maybe it was on the tee you're talking about. Did you find and remove the check valve at the rear as I suggested to see if the pump is pushing fluid?
    --
    Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








    •   REPLY TO THIS MESSAGE    PRINT   SAVE 

      Rear window washer 1993 940T ***solved***

      Hi Dave,

      Thanks for the support.
      Yes, I did replace the check valve and there was no fluid coming through.

      The pump motor closest to the passenger side fender is for the rear washer.
      The Tee in the windshield washer hose goes to a vent near the hood.
      Is there a check valve in that Tee? The plumbing is peculiar.

      The rear washer pump was making no noise. I should have started there before
      looking at the check valve.

      The air box came out to work on the rear pump motor.
      When removing the connector one of the pins pulled out of the two-pole connector and stayed on the pump pin.
      This is the second occurrence of connector failure. The first being at the OBD port.
      I used a drop of mystery oil for a minute soak and twisted and pulled it off safely with pliers.
      Maybe old connectors need some treatment/soak with PB spray or MMO before
      taking them apart ?

      An 850 washer pump went in, and all is well for the rear washer now, just in time for winter.

      If you get connectors apart, on reassembly I'd suggest using a little dielectric silicone or silicone spray on the pins and silicone sparay on the connector body that also tends to freeze up.

      Cheers, Bill








      •   REPLY TO THIS MESSAGE    PRINT   SAVE 

        Rear window washer 1993 940T ***solved***

        There's no check valve in that vent line. The vent should connect to the inlet side of the pump; I presume so that the pump chamber refills by gravity if the washer reservoir is run completely dry. The tee you're talking about likely connects both pump chambers to the single vent hose. The upper end of the hose is normally nested in the fender wiring harness with the open end tucked under the cross member, high enough so that fluid won't run out of the hose or start to suction.

        The check valves are close to the nozzles, one as a tee at the back of the hood and one as an elbow at the right taillight in wagons. The little diaphragms inside eventually degrade, likely hastened by the amount of ethanol in winter washer fluid. Dirt can also be an issue, both there and at the nozzles. Before the advent of easy online ordering, people (like me) used to try fixing these check valves, cracking them open and replacing the little diaphragm inside. They looked like a thicker teflon disk or some kind of other flexible plastic. Some tried using a piece of neoprene glove and some thought the plastic liner inside some toothpaste caps worked mildly well, at least for a short time.
        --
        Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








        •   REPLY TO THIS MESSAGE Replies to this message will be emailed.    PRINT   SAVE 

          Rear window washer 1993 940T ***solved***

          Hi Dave

          There's also a vent hose on the top of the reservoir that I found off, split
          and hardened like a rock, I replaced with a short line that dead ends just under the top radiator bracket.

          It looks like the two washer pumps can be connected with either pump connector.
          For troubleshooting I'd confirm which pump is dead by touch, with someone running them.
          Maybe your rear washer pump was not on the fender side, reversed from mine?

          Cheers, Bill







<< < > >>



©Jarrod Stenberg 1997-2022. All material except where indicated.


All participants agree to these terms.

Brickboard.com is not affiliated with nor sponsored by AB Volvo, Volvo Car Corporation, Volvo Cars of North America, Inc. or Ford Motor Company. Brickboard.com is a Volvo owner/enthusiast site, similar to a club, and does not intend to pose as an official Volvo site. The official Volvo site can be found here.