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1994 940 AC compressor not cycling

I haven't had to do anything to the AC on both of our 940's for over a year.

I noticed that the discharge air on the dash vents which normally runs about 42 degrees was showing above 50. I assumed it was time to top up the refrigerant.
I found that the compressor is not cycling like it normally does on both of the cars.

I don't have a good set of gauges- just the single gauge that came from AutoZone. When I put that on it reads in the yellow (Alert) until I increase the engine speed to 2000-2500 rpm at which point it drops down into the top area of the green (in range) of the gauge. Allowing the engine to drop down to idle speed puts the gauge back into the yellow range once again.

I believe my experience in the past has been that the compressor will run constantly when low on charge. Then when the refrigerant is added the compressor will begin to cycling on and off.

Any help in figuring out what is going on or what I am missing?

Thanks
--
Any twenty minute job is just a broken bolt away from a three day ordeal








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    1994 940 AC compressor not cycling

    Hi Randy,

    You say the compressor isn't cycling, but don't indicate whether it is even running.

    If your compressor is not running at all then start by checking the low side pressostat on the accumulator with an ohmmeter. If there's no continuity there then the compresser simply won't run. That can be either a sign of loss of refrigerant (common) or a failed pressostat (less common). I have had one of those fail in recent years where I initially assumed it was the usual loss of refrigerant. When they fail, I believe they always tend to fail open, so no compressor even if there is adequate refrigerant. When the refrigerent level is marginal or the pressostat is just starting to fail then I imagine you would see more rapid cycling, but I'm not familiar with that. Usually by the time I see a problem there it's game over, the system has either leaked down or the switch is toast or both.

    Next would be to check the high side pressostat on the condensor rail under the rad area. It's the violet one with one green/black and three green/red wires. It's a normally closed pressostat. If there's no continuity there then again the compressor won't run. When that pressostat fails, I believe it normally tends to fail closed so the compressor would tend to continually run and you won't get normal cycling. That's a bit difficult to test without the right equipment. I believe too much refrigerant can cause more frequent cycling there, while too little refrigerant will mean less cycling there. Again, in theory, if the pressostat is just starting to fail then you may see some less frequent cycling on/off there, but I'm not familiar with that.

    Now if your compressor is running, just not cycling normally, then beyond the above basic pressostat checks there's a lot more on compressor cycling issues in the FAQ https://www.brickboard.com/FAQ/700-900/HeatingAirConditioning.htm#ACCompressorClutchCycling
    --
    Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








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      1994 940 AC compressor not cycling

      Thanks for your response, Dave. The compressors are constantly running and not cycling on and off as they normally do in the past.

      I have been occupied with other more pressing issues, but I am sure the next wave of heat (as well as reminders for the wife.com site) will change my priorities. I will check out the link you provided for the FAQ's.
      --
      Any twenty minute job is just a broken bolt away from a three day ordeal







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