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1995 940 Front Hub Mitchell Manual Procedure 900

My daughter's 1995 940 was in a shop that supposedly used the procedure in a Mitchell manual to tighten the front wheel 36mm hub nuts. I could not get more information about the procedure from the shop. Chilton and Haynes manuals say to tighten the nut to 74 ft-lbs and then angle tighten 45 degrees. Also, the Chilton and Haynes manuals say not to re-use the 36mm nut. The shop did re-use the nut!
I could not find anything, much less a Mitchell manual, that gave the procedure written in the Mitchell manual.
Any help with the Mitchell manual procedure tightening the front hub nuts would be appreciated and I'd sleep better knowing it was done correctly or if she should take the car to a shop that could do it correctly.
Also, does anyone have the part number of the 36mm nut used on 940s?
--
Mine:3-940s running; 1-740, 2-940 parts; dtrs:4-940s running








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    1995 940 Front Hub Mitchell Manual Procedure 900

    We just had a hub nut discussion in this forum a few days ago. Volvo, Haynes and Chilton all explicity indicate the front hub nut is single use, as do hub bearing manufacturers. Mitchell is commonly used in independent shops and generally better than Haynes, especially when it comes to specifications and basic procedures. I'd be extremely surprised if Mitchel does not say to replace the hub nut. Any licensed mechanic should know that the angle torque procedure that is called for should be considered torque to yield, potentially deforming and weakening the fastener, and that the nut should be replaced no matter what the book says. Hub nuts have the potential to be a safety issue. As much as a hobbyist may choose to reuse a bolt, no professional mechanic should, especially with someone else's car. Your daughter's mechanic owes an apology for his oversight and I should think free labour to now do it right. If he doesn't offer this on his own then I suggest she go looking for a new mechanic. If he chooses to argue then get him to show you the Mitchell Service Manual, both the specification pages for steering and suspension and the procedure page. Be sure to check the footnotes on those pages. The angle torque procedure he used is correct and is the same for all 700s and 900s.
    --
    Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








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      1995 940 Front Hub Mitchell Manual Procedure 900

      Thanks Dave. Good points your bring up. Thanks also to Spook.
      I plan on replacing the nuts myself in a couple days.
      Should the threads on the spindle/nut be oiled before being torqued?
      --
      Mine:3-940s running; 1-740, 2-940 parts; dtrs:4-940s running








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        1995 940 Front Hub Mitchell Manual Procedure 900

        No oil on the threads. Torque specs are always for a clean dry thread. If you want to use something like WD-40 to clean the threads then just follow that with a good wipe with a shop rag, you don’t have to be a purist. That last 45 degrees of the angle tightening procedure isn’t always easy with basic tools. Best to switch from a torque wrench to a 1/2” breaker bar and be prepared to use a cheater pipe. If you don’t have a good wrench and have problems, just get as close as you can to the 45 deg., anything above 70 ft-lbs and that nut isn’t likely going anywhere.
        --
        Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








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          1995 940 Front Hub Mitchell Manual Procedure 900

          Hi Dave,

          I think the torque specs for cylinder head bolts are for oiled bolts. Why would they be different ?

          Peter








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            1995 940 Front Hub Mitchell Manual Procedure 900

            You're quite right. I should not have said 'Torque specs are always for a clean dry thread', but rather 'Torque specs are normally for a clean dry thread unless noted otherwise'.

            For those willing to tolerate a lengthy dissertation here, I did some additional reading, trying to rely on more authoritative sources rather than opinions. For a given torque, an oiled thread will normally result in significantly more clamping force than a dry thread, i.e. overtightened. A crude rule of thumb is to use 20% less torque for an oiled thread. The industry standard is for specifications to be based on a clean dry thread unless noted otherwise. Various tightening procedures involving one or more steps of torque and angle tightening can be used to achieve a desired accuracy or uniformity of tightness. It's up to each manufacturer to determine which type of tightening procedure is best for a particular grade of fastener and application. In the absence of any guideline or specification, fastener manufacturers do have published tables of default recommended torques for their various sizes, grades and types of fasteners; some include maximum torque values (above which a fastener may start to deform and weaken, known as the yield point). If a fastener is taken anywhere near the yield point it is considered single use. Even if the torque spec isn’t close to the yield point, if there's a reasonable chance the fastener was overtightened or came close to the yield point during use (such as heat expansion) then it should also be considered single use.

            Cylinder heads are of course one of those mildly critical applications where you want to achieve a maximum safe clamping force (thus close to the yield point) and as well uniformity among a number of bolts. A new bolt of the proper grade and consistent quality is of course the starting point when determining specifications. A clean, oiled bolt (both thread and under the head) apparently results in more uniform clamping than a dry thread (variable surface friction may increasingly come into play as the bolt tightens). Angle tightening is apparently even more accurate and consistent for achieving a desired clamping force (such as needing to stay below the yield point or achieving a desired amount of compression). The problem with angle tightening is the starting point, which is why angle tightening is preceded by an initial torque well below the desired final torque. Additional pre-tightening steps may be used, in part to squeeze out any excess oil to achieve more uniform lubrication, but more importantly to pre-compress the head gasket and as well to pre-stress the head for improved evenness of mating (microscopically, head surfaces will never perfectly mate). A cross pattern working from the middle out is used to improve uniformity and as well to avoid deforming the gasket or head.

            The Volvo cylinder head bolt tightening specifications for our old bricks were determined using a clean, oiled (new) bolt, so that's what we need to follow. Four cylinders like the B230F use a 3-step procedure. Six cylinders like the B280F with a larger head use a 5-step procedure.

            Going back to our original hub nut discussion. The closer a fastener is taken to the yield point, the more accurate the torque procedure needs to be. From the above discussion, an oiled thread, multi-step, angle-tightening procedure would seemingly be the most accurate. In the case of the hub nut, the specification for an angle torque procedure suggests there's a desire for a fairly accurate tightening. Part of that may be the need to match the optimal amount of compression the bearing is designed for (as mentioned in an SKF bearing article I saw). If it's not overly critical and is reasonably below the yield point then a dry thread method may be quite adequate. Making it a dry thread spec is also better in that mechanics are perhaps not as likely to notice a footnote for an oiled thread and could easily use the normal dry method, which undertightens. It’s for those kinds of reasons Volvo felt it safe to go with a dry specification. Because that's not the most accurate method, engineers may have concerns that a fastener could inadvertently be taken too close to the yield point (say someone incorrectly uses an oiled thread) and thus Volvo requires a new nut each time just to be safe. Now if all that's true and if I was certain the factory and every mechanic preceding me didn't overtighten then it's probably not all that bad for a hobbyist to re-use a hub nut, but of course we don't have that certainty.
            --
            Dave -still with 940's, prev 740/240/140/120 You'd think I'd have learned by now








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              1995 940 Front Hub Mitchell Manual Procedure 900

              A friend and I replaced the hub nuts this morning. It was a fairly easy job but not for weak arms. The last 45 degrees took a 2' pipe on the 2' breaker bar.

              Now if I could find a way to replace something resembling the dust shield behind the hub assembly. The dust shield bottom part broke off (lots of salt damage). I tie wrapped the flex ABS sensor and it's metal clamp to the shock absorber bottom. I would guess many of these dust shields are rusted and parts lost.

              Thanks for the help Dave.
              --
              Mine:3-940s running; 1-740, 2-940 parts; dtrs:4-940s running








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    1995 940 Front Hub Mitchell Manual Procedure 900

    Dear jd620,

    Hope you're well and stay so. The wheel hub 36mm nuts are Volvo part #1397624. Each one costs about $8 at a U.S.-based Volvo dealer.

    The 36mm hub nut and the protective cap are not to be re-used (Volvo Service Manual, #TP31369/1, Front Suspension And Steering, 700, 1982- , Front wheel hub, hub unit, replacement; Procedure V3, p. 125).

    The torque specification is: 74 pound/feet + 45° angle-tighten (Volvo pocket data booklet - Cars (700, 850, 900) 1991-1996, p. 120.)

    For what it is worth - not much - I'd not heard of a "Mitchell Manual". I rely on Volvo Technical publications, most of which are "out of print".

    Hope this helps.

    Yours faithfully,

    Spook








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      1995 940 Front Hub Part Number 900

      The part number for the wheel hub 36mm nuts are Volvo part #1387624, not #1397624 as in Spooks post.
      --
      Mine:3-940s running; 1-740, 2-940 parts; dtrs:4-940s running








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        1995 940 Front Hub Part Number 900

        Dear jd620,

        Hope you're well. I regret - and apologize for - the error! I should have double-checked.

        Yours faithfully,

        Spook







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